Chicago Pneumatic CPVS 40 - Manual (Page 4)

01/2008
Page 4 Chicago Pneumatic Compressors
62 305 258 65
CONTENTS
Space requirement and installation diagram : CPVS Model 40-50-60-75 ......................................................................................... 5
Section 1 - Description .................................................................................................................................................................................. 6
A - General Information ...................................................................................................................................................................... 6
B - Respect of the environment and prevention of pollution ............................................................................................................. 6
C - Standard equipment ...................................................................................................................................................................... 6
D - Definition of the pictograms ........................................................................................................................................................ 7
E - Electronic board ............................................................................................................................................................................ 7
Section 2 - Installation ................................................................................................................................................................................... 8
A - Handling ....................................................................................................................................................................................... 8
B - Room ............................................................................................................................................................................................ 8
C - Assembly ....................................................................................................................................................................................... 8
D - Air discharge piping ..................................................................................................................................................................... 8
E - Condensate drain pipes ................................................................................................................................................................. 8
F - Electric cabling ............................................................................................................................................................................. 9
Section 3 - Implementation ......................................................................................................................................................................... 10
A - Preparation for start-up ............................................................................................................................................................... 10
B - First start-up ............................................................................................................................................................................... 10
C -Discharge pressure adjustment .................................................................................................................................................... 10
D - Parallel compressor assembly ..................................................................................................................................................... 10
E - Safety .......................................................................................................................................................................................... 10
Section 4 - Operation ................................................................................................................................................................................... 11
A - Air and oil circuits ...................................................................................................................................................................... 11
Section 5 - Options ....................................................................................................................................................................................... 12
A - Level detection bleed valve ........................................................................................................................................................ 12
B - Advanced filtration to the compression air inlet ......................................................................................................................... 12
C - Pre-filtration panels .................................................................................................................................................................... 13
D - Automatic restarting ................................................................................................................................................................... 14
E - Remote starting and stopping ..................................................................................................................................................... 14
F - Rotation direction indicator - Phase controller ........................................................................................................................... 14
G - Centrifugal separator .................................................................................................................................................................. 15
Section 6 - Specific information for CPVS 40-50-60-75 ........................................................................................................................... 16
A - Description ................................................................................................................................................................................. 16
B - Safety .......................................................................................................................................................................................... 16
C - Installation .................................................................................................................................................................................. 16
D - Commissioning ........................................................................................................................................................................... 17
E - Operating incidents ..................................................................................................................................................................... 19
Section 7 - Maintenance .............................................................................................................................................................................. 20
A - Oil level and change ................................................................................................................................................................... 21
B - Air filter ...................................................................................................................................................................................... 21
C - Turbine ........................................................................................................................................................................................ 21
D - Oil and air cooler ........................................................................................................................................................................ 22
E - Oil separator ................................................................................................................................................................................ 22
F - Oil return pipe ............................................................................................................................................................................. 22
G - Draining condensation water ...................................................................................................................................................... 22
H - Temperature safety tests ............................................................................................................................................................. 22
I - Refastening electric connections .................................................................................................................................................. 22
J - Decommissioning the compressor at the end of its useful life .................................................................................................... 22
Section 8 - Operating incidents .................................................................................................................................................................. 23
A - Main incidents ............................................................................................................................................................................ 23