System design – Rice Lake Weigh Modules/Mount Assemblies User Manual

Page 7

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SYSTEM DESIGN

Bulk Material Weighing Systems

G. Figure 1-11 illustrates a multiple-ingredient batching sys-

tem where all the ingredients are weighed one at a time in a
single weigh hopper.

Advantages of this system are:
•

Lower cost than multiple-weigh hoppers

•

Scale calibration may not be critical, as all ingredients are
weighed in a single scale, assuring correct proportions.

Disadvantages of this system are:
•

The accuracy of minor ingredients may suffer where the scale
capacity is large compared to the weight of ingredient.

•

System is somewhat slow because each material must be
batched in one at a time, and the cycle cannot repeat until the
weigh hopper has been discharged.

Note: We recommend that you do not attempt to weigh a batch of
material which is less than 20 scale divisions since the accuracy
will be questionable.

For example, if a hopper scale has a .5 lb division size, we recom-
mend that you not weigh less than a 10-lb batch on that scale. It’s
better to weigh minor ingredients accurately on a scale suited to
the purpose, and add those ingredients to the batch by hand. For
example, if making raisin oatmeal cookies, it may not be too much
of a problem to batch-weigh the raisins along with the oatmeal.
However, it may be prudent to weigh the salt on a more sensitive
bench scale and hand-add it to the hopper at completion of the
weigh cycle.

Figure 1-11

Figure 1-12

H. The system illustrated in Figure 1-12 below is a multi-

ingredient batching system which has a separate weigh hop-
per for each ingredient.

Advantages of this system are:
•

Weigh hopper capacity can be sized appropriately for each
material so that each weighment is close to the scale capacity,
providing greater accuracy.

•

Faster throughput, since all materials can be weighed and
discharged simultaneously.

Disadvantages of this system are:
•

Higher cost.

•

Each scale must be accurate to ensure correct proportioning.

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