WEATHER GUARD Model 96102-3-01 Screen Bulkhead, Full-Size, Ford, GM - Manual

1
INSTALLATION MANUAL
BULKHEAD
Model Number 96101-3-01
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
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VAN STORAGE SOLUTIONS
FOR THE WAY YOU WORK TM
*24-0306* Part No. 24-0306 REV. D ECN 5282 03/13
TOOLS REQUIRED
• Electric Drill
• 1" Hole Saw
• 5/16" Nut Driver Bit
• Pencil or Marker
• Hammer
• Center Punch
• Drill Bits: 1/8", 5/16", 13/32"
• 3/8" Ratchet Drive
• Sockets: 5/16", 7/16"
• Level
• Carpenter’s Square
• Open End Wrenches: 7/16", 9/16"
INSTALLATION TIME
Approximate installation time: 60 minutes
per unit depending on van equipment
installation experience .
PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION)
BOLT KIT
DESCRIPTION QTY.
1/4-20 Blind Fasteners 6
1/4-20 x 5/8" Hex Head Bolts 25
1/4-14 x 3/4" Self-Drilling Screws 4
1/4-20 Nylon Lock Nuts 23
1/4-20 x 1-1/4" Hex Head Bolts 4
1/4" Flat Washers 7
Floor Mounting Spacers 5
Blind Fastener Installation Tool 1
1/4-20 x 2-1/4" Hex Head Black Bolt 1
1/8" x 1" x 4" Foam Pads 2
• Installing your WEATHER GUARD ® Bulkhead is very clear cut following these instructions.
• Before cutting or drilling in the floor, verify the location of you gas tank, fuel lines and electrical
cables so you don’t accidentally cut something important.
• Make sure that the blind fasteners go directly into the sheet-metal floor and not through a floor
mat. Cut clearance holes for fasteners and spacers. Always wear eye protection when drilling
or cutting.
• Your WEATHER GUARD ® Bulkhead can be up-graded with a swing-door conversion kit,
96901-3-01. If you think you might want to change to it in the future, put an extra nut between
the driver's side panel and the center panel to allow enough space.
• Mount the upper corners of the bulkhead as close to the van inside walls as possible for a
sturdy and quiet installation.