Step 2 (cont.), Step 3, Step 4 – MagnaFlow DODGE DIESEL CUMMINS, 5in. HIGH-OUTPUT AL Custom Build Pipe Kit Diesel PERF. EXHAUST User Manual

Page 2

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Step 2 (cont.):

The driver and passenger

hanger brackets are used to fasten the
tailpipe extensions to the muffler. The hanger
bracket is to be mounted to a pre-drilled hole
in the frame using the 7/16-14 x 4" bolt,
washers and 7/16" nut, as shown in Diagram
3. This will support the driver's tailpipe with
the rubber insulator.

Step 3:

With all components mounted

loosely, adjust the system for overall
aesthetics and clearance of frame and
bodywork. (MAGNAFLOW recommends at
least 1/2" of clearance between the exhaust
system and any body panels to prevent
heat-related body damage or fire.)

Step 4:

Once a final position has been

chosen for the new system, evenly tighten all
fasteners from front to rear. The supplied
band clamps must be VERY tight to properly
align the pipes and prevent leaks
(Approximately 40ft-lbs.) The U-bolt clamps
should tightened to about 35-40ft-lbs.
Inspect all fasteners after 25-50 miles of
operation and retighten if necessary.

Mufflers, Converters,

Systems and Tips

INSTALLATION INSTRUCTIONS

18920

2004.5 - 2007 Dodge Diesel - 5.9L

Warning: When working on, under, or around
any vehicle exercise caution. Please allow the
vehicle's exhaust system to cool before removal,
as exhaust system temperatures may cause
severe burns. If working without a lift, always
consult vehicle manual for correct lifting
specifications. Always wear safety glasses and
ensure a safe work area. Serious injury or death
could occur if safety measures are not followed.

** Magnaflow Performance Exhaust recommends professional
installation on all their products

Magnaflow Performance Exhaust - 22961 Arroyo Vista Rancho Santa Margarita, CA 92688

Main #: 1-800-990-0905 Technical Support: 1-800-959-9226 ext 4500

Nov 29, 2012
Rev: 000

DIAGRAM 2

DIAGRAM 3

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