Initial start-up – AERCO BMK 3.0 LN Dual Fuel APRIL 2009 User Manual

Page 35

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INITIAL START-UP

8. Ensure that the Fuel Selector Switch (Figure

4-3 is in the NATURAL GAS position.

9. Locate the Variable Frequency Drive (VFD)

on the front of the unit behind the panel door
(Figure 4-3). Insert the “LogicStick” with the
“NATURAL GAS” label in the slot on the
front of the VFD.

10. Set the ON/OFF switch on the unit control

panel to the ON position.

POWER

BOX

CONTROL

PANEL

I/O BOX

TRANSFORMER

(460 VAC UNITS ONLY)

VFD

FUEL

SELECTOR

SWITCH

Figure 4-3

Front View With Door Removed

11. Access the control panel Configuration

Menu and ensure that the Max Fire Rate is
set to 100%. (Refer to Chapter 3, para. 3.3
for instructions on changing menu options).

12. Change the fire rate to 29% using the ▲

arrow key. The unit should begin its start
sequence and fire.

13. Next, increase the fire rate to 100%. Verify

that the gas pressure downstream of the
SSOV is 5” W.C. for both FM and IRI gas
trains. If gas pressure adjustment is
required, remove the brass hex head cap on
the SSOV (Figure 4-4). Make gas regulator
adjustments using a short, flat-tip
screwdriver to obtain 5” W.C.


Figure 4-4

Regulator Adjustment Screw Location

14. With the firing rate at 100%, insert the

combustion analyzer probe into the flue
probe opening and allow enough time for the
combustion analyzer to settle.

15. Compare the measured oxygen level to the

oxygen range for the inlet air temperature
shown in Table 4-1. Also, ensure that the
carbon monoxide (CO) and nitrogen oxide
(NOx) readings do not exceed the values
shown.

Table 4-1

Combustion Oxygen Levels for a 100%

Firing Rate

Inlet Air

Temp

Oxygen %

± 0.2

Carbon

Monoxide

NOx

>100°F

4.8 %

<100 ppm

<30 ppm

90°F

5.0 %

<100 ppm

<30 ppm

80°F

5.2 %

<100 ppm

<30 ppm

<70°F

5.3 %

<100 ppm

<30 ppm


4-3

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