7 heat exchanger water side inspection, Figure 7.10, Heat exchanger supply and return locations – AERCO KC1000 Boiler equipped with C-More version 3.04 User Manual

Page 55: Maintenance

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MAINTENANCE

7.6.1 PROPANE UNITS

For propane units it will be necessary to remove
the air mix assembly in addition to the
components outlined in Section 7.6. Proceed as
follows:

1. Follow steps 1 through 5 in paragraph 7.6.

2. Using a wrench, loosen the two

compression fittings holding the 1/4”
feedback tube between the burner and air
regulator and remove the feedback tube
(See Figure 7.9).


3. Using a 1-1/16” wrench or an adjustable

wrench loosen and remove the 12” flexible
gas hose.


4. Go back to paragraph 7.6 and continue at

Step # 6.

Figure 7.9

Propane Unit Component Location



NOTE:

Older propane units have a 1/8” feedback

tube and 1/8” OD tube compression fittings.

7.7 HEAT EXCHANGER WATER SIDE

INSPECTION

Per CSD-1, the water side of the heat exchanger
requires an inspection. To inspect the heat ex-
changer, proceed as follows:

1. Shut off AC power to the unit.

2. Close the supply and return valves to the

unit (Fig 7.10).


3. Open the drain valve and allow the unit to

fully drain. The 1/4 inch plug in the top of
the shell may be removed to aid in drainage
or the relief valve may be opened (Fig 7.10).


4. Remove the 2 ½ inch plug located in the

shell at the rear of the unit (Fig. 7.11).


5. Remove the relief valve, drain valve

(Fig. 7.10) and any reducing bushings.


6. Perform the inspection and reassemble the

unit once the inspection is completed.


7. Open the supply and return valves and

reconnect AC power to the unit.

Figure 7.10

Heat Exchanger Supply and Return

Locations

7-5

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