Great Planes Super Sportster 40 MkII Kit - GPMA0205 User Manual

Page 30

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throws without binding If you have cut your hinge slots
too deep, the hinges may slide in too far, leaving only a
small portion of the hinge in the control surface To avoid
this, you may insert a small pin through the center of
each hinge, before installing This pin will keep the hinge
centered while installing the control surface Remove the
pins before proceeding.

F. Apply 6 drops of thin CA adhesive to both sides of

each hinge, allowing a few seconds between drops for
the CA to wick into the slot Note that the small tunnels"
you created by drilling the 3/32" holes allow the CA to
freely travel in to the entire surface of the hinge,
producing an extremely secure bond

wheel collar into position, then seat the outer wheel pant
support on the axle Work a little 6-minute epoxy onto the

back side of the outer wheel pant support then align the
pant with the wing Press the support into position and hold
it while the epoxy cures

D D 3 Attach the wheel pant to the landing gear leg with a
nylon strap and two #2 x 3/8" sheet metal screws.
Tighten the wheel collars

D 4 Secure the tail wheel to the tail gear with two 3/32"
wheel collars.

D 5 Paint the inside of the cockpit flat black (your option )
Trim and install the instrument panel decal

D 6 Trim the canopy with scissors using the embossed cut

lines for reference

D 7 Position the canopy on the fuse as shown on the

plans, then lightly trace its edges on the covering with a ball
point pen Trim about a 1/16" wide strip of covering from
around the line you just traced By removing covering the

canopy will adhere better

D 8 Before installing the canopy you may wish to add a
pilot figure We used a Williams Bros #184 Sportsman"
pilot but the torso needed shortening to fit the canopy

height Use the photo on the side of the box for reference.

D 9 Clean the inside of the canopy with window cleaner
and allow it to dry Use R/C-56 or 6-minute epoxy to glue

the canopy in position After the glue has cured use 1/4"
trim tape to conceal the edges

D D 1 Seat the landing gear in the groove on the bottom
of the wing Secure it with two nylon straps and four

#2 x 3/8" sheet metal screws.

Note: Do a dry run before gluing the outer wheel pant
supports in position You may need to adjust the "supports"

thickness

D D 2 Refer to the plans to see how the wheels are

installed in the wheel pants Start the sequence by inserting

the landing gear into the wheel pant Then slide on a 5/32"
wheel collar,
followed by the wheel Work a second

Note: If you are installing a 4-stroke or heavy engine, you
should wrap a flat battery pack with 1/4" foam rubber and
install it between the servo tray and the cockpit floor (as
shown in the photo for step #5) before mounting the servos

D 1 Mount three servos in the servo tray following the
manufacturer s recommendations Install 'cross" style
horns on all servos, cutting off the unused arms

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