Milwaukee Tool 0202-20 - Manual (Page 4)

6 7
ASSEMBLY
WARNING To reduce the risk of injury,
always unplug tool before changing or re-
moving accessories. Only use accessories
specifi cally recommended for this tool. Others
may be hazardous.
Removing and Replacing Quik-Lok ® Cords
(Cat. No. 0100-20, 0101-20, 0202-20, 0302-20)
MILWAUKEE's exclusive Quik-Lok
® Cords provide
instant fi eld replacement or substitution.
Fig. 1
1. To remove the Quik-Lok ® Cord, turn the cord nut
1/4 turn to the left and pull it out.
2. To replace the Quik-Lok ® Cord, align the connec-
tor keyways and push the connector in as far as it
will go. Turn the cord nut 1/4 turn to the right to lock.
WARNIN G To reduce the risk of injury,
always use a side handle when using this tool.
Always brace and hold securely.
Adjusting the Side Handle (Cat. No. 0200-20,
0202-20, 0299-20, 0300-20, 0302-20)
Gearcase
Side handle ring
Side handle
Locking
keys
Detents
Fig. 2
1. Turn the side handle counterclockwise to loosen.
2. Slide the side handle assembly forward over the
chuck and rotate to the desired angle.
3. Slide the side handle back to the gearcase and po-
sition the locking keys into the detents. The lock-
ing keys help prevent the handle from slipping.
NOTE: The side handle ring must clear the
chuck.
4. Turn the side handle clockwise to tighten.
NOTE:
Always use the side handle for best control.
Keyed Chuck
These tools are equipped with a chuck tightened
using a key. Always unplug the tool before installing
or removing bits.
1. To open the chuck jaws, place the chuck key
in one (1) of the three (3) holes located on the
chuck. Turn the key counterclockwise. Be sure
the bit shank and chuck jaws are clean. Dirt par-
ticles may prevent the bit from lining up properly.
Installing and Removing Bits
WARNING To reduce the risk of injury,
always remove the chuck key from the chuck
after each use.
Chuck Identifi cation
Chuck Type Drill Cat. No.
Keyed 0100-20
0101-20
0200-20
Double sleeve
Keyless 0201-20
Single sleeve
Keyless 0202-20
0302-20
Fig. 3 Tighten
Loosen
2. When using drill bits, insert the bit into the chuck.
Center the bit in the chuck jaws and lift it about
1/16" off of the bottom. Tighten the chuck jaws
by hand to align the bit.
When using screwdriver bits, insert the bit far
enough for the chuck jaws to grip the bit shank.
Tighten the chuck jaws by hand to align the bit.
3. To close the chuck jaws, place the chuck key in
each of the three holes in the chuck. Turn the
chuck key clockwise. Tighten securely.
4. To remove the bit, insert the chuck key into one
of the holes in the chuck. Turn the chuck key
counterclockwise.Be sure the bit shank and
chuck jaws are clean. Dirt particles may prevent
the bit from lining up properly.
Double Sleeve Keyless Chuck
These tools are equipped with a hand tightening
keyless chuck. Always unplug the tool before install-
ing or removing bits.
1. To open the chuck jaws, hold the collar and turn
the sleeve counterclockwise.
WARNING To reduce the risk of injury,
do not grasp the bit while the chuck is rotat-
ing or while the bit is falling from the chuck.
Fig. 4
Loosen
Tighten
Be sure the bit shank and chuck jaws are clean. Dirt
particles may prevent the bit from lining up properly.
2. When using drill bits, insert the bit into the chuck.
Center the bit in the chuck jaws and lift it about
1/16" off of the bottom. Tighten the chuck jaws
by hand to align the bit.
Fig. 5
Single Sleeve Keyless Chuck
These tools are equipped with a spindle-lock mech-
anism and a single-sleeve keyless chuck. Always
unplug the tool before inserting or removing bits.
1. To open the chuck jaws, turn the chuck sleeve
counterclockwise.
Be sure the bit shank and chuck jaws are clean. Dirt
particles may prevent the bit from lining up properly.
2. When using drill bits, insert the bit into the chuck.
Center the bit in the chuck jaws and lift it about
1/16" off of the bottom. Tighten the chuck jaws
by hand to align the bit.
When using screwdriver bits, insert the bit far
enough for the chuck jaws to grip the bit shank.
Tighten the chuck jaws by hand to align the bit.
3. To close the chuck jaws, hold the collar and turn
the sleeve clockwise. Tighten securely.
4. To remove the bit, hold the chuck collar and turn
the sleeve counterclockwise to release the bit
from the chuck jaws.
Fig. 8
Fig. 6
Sleeve Collar
To close
When using screwdriver bits, insert the bit far
enough for the chuck jaws to grip the bit shank.
Tighten the chuck jaws by hand to align the bit.
3. To close the chuck jaws, turn the chuck sleeve
clockwise. Tighten securely. Several detents will
be felt as the chuck sleeve is turned.
Fig. 9
Sleeve
To close
NOTE: If the spindle rotates when opening or
closing the chuck jaws, grasp the chuck and
slightly rotate back and forth to engage the
spindle-lock mechanism.
The spindle will remain locked until the tool is
turned on. The spindle-lock mechanism will au-
tomatically disengage when the tool is turned on.
4. To remove the bit, turn the chuck sleeve counter-
clockwise to release the bit from the chuck jaws.
Fig. 7
Loosen
Tighten