Sonics 1096 Actuator - Manual (Page 13)

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I N S T R U C T I O N M A N U A L • M O D E L S 1 0 9 9 / 1 0 9 6
Component Inch-Lbs. Newton-Meters
Converter / Booster 25 - 35 2.8 - 4.0
Booster / Horn 25 - 35 2.8 - 4.0
Stud 45 5.1
Tips 25 - 35 2.8 - 4.0
5. Using the 3/16” (4.7 mm) T-handle wrench provided, loosen (turn
counterclockwise) the two cap screws screws on the hinged converter
housing and open the door.
6. Place the converter / booster / horn assembly in the housing with the horn
facing down. Fit the male brass button on the top of the converter into the
female brass fitting in the bottom of the contact block assembly housing,
and gently push the assembly up and in so that the booster mounting ring
rests on the lower support ridge.
7. Close the converter housing door and tighten (turn clockwise) the two
socket head cap screws just until they are snug. Do not tighten the horn to
the booster using the door as the upper wrench. Hand-forcing the horn on
and off in this manner can twist wires and cause a failure. If the horn is not
in the correct position to make contact with your material, re-position the
converter.
RECOMMENDED TORQUE REQUIREMENTS
NOTE: If you do not close
the housing door once the
assembly is in place, the
assembly can fall out.
Never tighten the horn to
the booster using the
housing door as the upper
wrench as this may cause
damage to the booster
and/or converter.
CONVERTER / BOOSTER /
HORN ASSEMBLY
NOTE: When performing
any of the operations
described on this page and
pages 13-15, DO NOT turn
on the power supply.