Engine care – Winco WL12000HE/K User Manual

Page 11

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11

2015-00

60706-233

3. Many homes and construction sites are wired

for at least 60 to 100 Amp entrance service, much

greater than the capacity of this portable genera-

tor. When installing the generator at these sites, a

secondary emergency distribution panel may have to

be installed, such as the Emergency Transfer/Service

(ET/S) system available through your WINCO dealer.

The emergency distribution panel must be installed

by a licensed electrician according to all applicable

codes. The electrician will move the critical circuits

to be powered during the outage to the emergency

panel. Keep in mind only a limited amount of amper-

age is available from the generator set. Some circuit

breakers may still have to be turned off to prevent an

overload on the generator during the initial start up.

See the nameplate on your generator for the amper-

age capabilities of your unit.

CAUTION: EQUIPMENT DAMAGE

Failure to properly limit and balance the load ap-

plied to the generator will cause the generator to

produce low voltage and may damage the engine

generator set. It may also cause severe damage to

the loads connected to the generator at that time. Im-

proper loading of the generator set constitutes abuse

and will not be covered by warranty.

ENGINE CARE

If major engine service or repair is required, contact

an authorized engine service center. The manufac-

turer of these engines has established an excellent

world-wide engine service organization. Engine ser-

vice is very likely available from a nearby authorized

dealer or distributor. Check the yellow pages of your

local telephone directory under “Engines-Gasoline”

for the closest engine repair center or ask the dealer

from whom you purchased the power plant.

1.

Change the oil after the first 5 hours of opera-

tion and yearly or 100 hours thereafter under normal

operating conditions. Change engine oil every 50

hours of operation if the engine is operated under

heavy load, or in high ambient temperatures.

a. Start the engine and warm it up, stop the engine

and remove the spark plug wire to prevent it

from accidently being started.

b. Remove oil drain bolt at base of the engine

and drain the oil into an approved container.

c. Remove the oil filter and dispose of it properly.

d. Before you install the new oil filter, clean the filter

mounting base and coat the seal of the new oil

filter will clean engine oil.

e. Install the oil filter by hand until the gasket

contacts the oil filter adapter, then tighten the oil

filter 1/2 to 3/4 turns.

f. Replace oil drain bolt making sure the sealing

washer is in place..

ENGLISH

SAFETY PRECAUTIONS

Carbon monoxide poisoning from engine exhaust.

Burns from hot parts.

Injury from moving parts.

MAINTENANCE SCHEDULE

REFUELING

Recommended Fuel

7

Make sure the engine is off before you begin any maintenance
or repairs. To prevent accidental startup, disconnect the spark
plug cap. This will eliminate several potential hazards:

Operate outside, away from open windows or doors.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have
the tools and skills required.

To reduce the possibility of fire or explosion, be careful when
working around gasoline. Use only a non-flammable solvent,
not gasoline, to clean parts. Keep cigarettes, sparks and flames
away from all fuel related parts.

Remember that an authorized Honda servicing dealer knows your
engine best and is fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new Honda
Genuine parts or their equivalents for repair and replacement.

Service more frequently when used in dusty areas.

These items should be serviced by your Honda servicing
dealer, unless you have the proper tools and are mechanically
proficient. Refer to the Honda shop manual for service
procedures.

For commercial use, log hours of operation to determine
proper maintenance intervals.

Failure to follow this maintenance schedule could result in non-
warrantable failures.

Unleaded gasoline

U.S.
Except U.S.

Pump octane rating 86 or higher
Research octane rating 91 or higher
Pump octane rating 86 or higher

This engine is certified to operate on unleaded gasoline with a
pump octane rating of 86 or higher (a research octane rating of 91
or higher).
Refuel in a well ventilated area with the engine stopped. If the
engine has been running, allow it to cool first. Never refuel the
engine inside a building where gasoline fumes may reach flames
or sparks.
You may use unleaded gasoline containing no more than 10%
ethanol (E10) or 5% methanol by volume. In addition, methanol
must contain cosolvents and corrosion inhibitors. Use of fuels
with content of ethanol or methanol greater than shown above
may cause starting and/or performance problems. It may also
damage metal, rubber, and plastic parts of the fuel system. Engine
damage or performance problems that result from using a fuel
with percentages of ethanol or methanol greater than shown
above are not covered under the Warranty.

If your equipment will be used on an infrequent or intermittent
basis, please refer to the fuel section of the STORING YOUR
ENGINE chapter (see page

) for additional information

regarding fuel deterioration.

Spilled fuel is not only a fire hazard, it causes environmental
damage. Wipe up spills immediately.

Keep gasoline away from appliance pilot lights, barbecues,
electric appliances, power tools, etc.

Refuel in a well-ventilated area before starting the engine. If the
engine has been running, allow it to cool. Refuel carefully to avoid
spilling fuel. It may be necessary to lower the fuel level depending
on operating conditions. After refueling, tighten the fuel tank cap
securely.

Refer to the instructions provided with the equipment powered by
this engine for refuelling.

With the engine stopped and on a level surface, remove the fuel
filler cap and check the fuel level. Refill the tank if the fuel level is
low.

Never use stale or contaminated gasoline or an oil/gasoline
mixture. Avoid getting dirt or water in the fuel tank.

Fuel can damage paint and some types of plastic. Be careful not to

spill fuel when filling your fuel tank. Damage caused by spilled

fuel is not covered under the Distributor’s Limited Warranty.

Gasoline is highly flammable and explosive, and you
can be burned or seriously injured when refueling.

Stop the engine and keep heat, sparks, and flame
away.
Refuel only outdoors.
Wipe up spills immediately.

Replace the paper filter element only.
Refer to the Shop Manual.

(1)

(2)

(3)

11

REGULAR SERVICE PERIOD (3)

Perform at every
indicated month or
operating hour interval,
whichever comes first.

ITEM
Engine oil

Engine oil filter
Air cleaner

Spark plug

Spark arrester
(

)

Idle speed
Valve clearance
Combustion
chamber
Fuel filter
Fuel tube

Check level
Change
Replace
Check
Clean
Replace
Check-adjust
Replace
Clean

Check-adjust
Check-adjust
Clean

Replace
Check

First

Month

or

20 Hrs

Refer

to

Page

8
8
9
9
9

10

11

Every 6

Months

or

100 Hrs

(1)

Every

Year

or

300 Hrs

(2)
(2)

(2)

Every 2

Years

or

500 Hrs

Each

Use

Every 200 Hrs.

After every 1000 Hrs. (2)

Every 2 years (Replace if necessary) (2)

applicable types

09/07/07 20:34:32 32Z6L600_007

ENGLISH

ENGINE OIL

Recommended Oil

Oil Level Check

Oil Change

AMBIENT TEMPERATURE

OIL FILLER

CAP

UPPER LIMIT
LOWER LIMIT

OIL LEVEL DIPSTICK

UPPER

LIMIT

LOWER

LIMIT

SEALING WASHER

DRAIN BOLT

OIL FILLER CAP

OIL LEVEL DIPSTICK

Synthetic 5W-30

8

Use 4-stroke motor oil that meets or exceeds the requirements for
API service category SJ or later (or equivalent). Always check the
API service label on the oil container to be sure it includes the
letters SJ or later (or equivalent).

Check the engine oil level with the engine stopped and in a level
position.

Start the engine and let it idle for 1 or 2 minutes. Stop the engine
and wait for 2 or 3 minutes.

Remove the oil level dipstick and wipe it clean.

Fully insert the oil level dipstick, then remove it to check the oil
level.

If the oil level is low, remove the oil filler cap, and fill with the
recommended oil to the upper limit mark on the oil level dipstick.

Reinstall the oil level dipstick and oil filler cap.

The Oil Alert system (applicable types) will automatically stop the
engine before the oil level falls below the safe limit. However, to
avoid the inconvenience of an unexpected shutdown, always
check the engine oil level before startup.

Oil is a major factor affecting performance and service life.
Use 4-stroke automotive detergent oil.

Drain the used oil when the engine is warm. Warm oil drains
quickly and completely.

Place a suitable container below the engine to catch the used oil,
then remove the oil filler cap, drain bolt and sealing washer.

Allow the used oil to drain completely, then reinstall the drain
bolt and new sealing washer, and tighten the drain bolt securely.

Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take used oil in a sealed
container to your local recycling center or service station for
reclamation. Do not throw it in the trash, pour it on the ground,
or pour it down a drain.

Reinstall the oil filler cap and oil level dipstick securely.

The Oil Alert system (applicable types) will automatically stop
the engine before the oil level falls below the safe limit.
However, to avoid the inconvenience of an unexpected
shutdown, fill to the upper limit, and check the oil level regularly.

With the engine in a level position, fill with the recommended oil
to the upper limit mark on the oil level dipstick.

Running the engine with a low oil level can cause engine damage.

This type of damage is not covered by the Distributor’s Limited
Warranty.

Running the engine with a low oil level can cause engine

damage. This type of damage is not covered by the Distributor’s
Limited Warranty.

SAE 10W-30 or 5W-30 is recommended for general use. Use a full
synthetic 5W-30 for starting/operating temperatures between 5°F
( 15°C) and

13°F ( 25°C). Other viscosities shown in the chart

may be used when the average temperature in your area is within
the indicated range.

1.

2.

3.

4.

5.

1.

2.

3.

4.

09/07/07 20:34:57 32Z6L600_008

ENGLISH

AIR CLEANER

Inspection

Cleaning

OIL FILTER

Change

OIL FILTER

SEAL

FILTER MOUNTING BASE

OIL FILTER SOCKET

AIR CLEANER COVER LATCH

AIR CLEANER CASE

PACKING

FOAM FILTER

ELEMENT

PAPER FILTER

ELEMENT

AIR CLEANER

COVER

WING NUT

AIR CHAMBER

9

Operating the engine without an air filter, or with a damaged air

filter, will allow dirt to enter the engine, causing rapid engine wear.

This type of damage is not covered by the

Distributor’s Limited

Warranty.

Remove the air cleaner cover and inspect the filter elements.
Clean or replace dirty filter elements. Always replace damaged
filter elements.

Pull the air cleaner cover latch to the unlocked position, and
remove the cover.

Remove the paper filter element and foam filter element from
the air cleaner case.

Inspect both filter elements, and replace them if they are
damaged. Always replace the paper filter element at the
scheduled interval (see page

).

A dirty air cleaner will restrict air flow to the carburetor, reducing
engine performance. If you operate the engine in very dusty areas,
clean the air filter more often than specified in the MAINTENANCE
SCHEDULE (see page ).

Remove the wing nut from the paper filter element.

Drain the engine oil, and retighten the drain bolt securely.

Remove the oil filter, and drain the oil into a suitable container.
Dispose the used oil and filter in a manner compatible with the
environment.

Use an oil filter socket, rather than a strap wrench, to avoid

striking and damaging the oil pressure switch.

Clean the filter mounting base, and coat the seal of the new oil
filter with clean engine oil.

Use only a Honda Genuine oil filter or a filter of equivalent

quality specified for your model. Using the wrong filter, or a

non-Honda filter which is not of equivalent quality, may cause

engine damage.

Oil filter tightening torque:

Refill the crankcase with the specified amount of the
recommended oil (see page ). Reinstall the oil filler cap and oil
level dipstick.

Start the engine, and check for leaks.

Stop the engine, and check the oil level as described on page .
If necessary, add oil to bring the oil level to the upper limit mark
on the oil level dipstick.

Screw on the new oil filter by hand until the seal contacts the
filter mounting base, then use an oil filter socket tool to tighten
the filter an additional 3/4 turn.

12 N·m (1.2 kgf·m , 9 lbf·ft)

Remove the foam filter element from the paper filter element.

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4.

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7

8

8

1.

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7.

09/07/07 20:35:22 32Z6L600_009

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