Troy-Bilt 1900678 User Manual

Page 2

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TABLE OF CONTENTS

Page

INTRODUCTION

1

FOR SERVICE OR PARTS

1

MOWER IDENTIFICATION NUMBERS

1

SECTION 1: RULES FOR
SAFE OPERATION

Training................................................................................. 2

Preparation.......................................................................... 2

Operation.............................................................................. 3

Maintenance and Storage ................................................ 4

Safety Decals....................................................................... 4

SECTION 2: ASSEMBLY INSTRUCTIONS

Check For Shipping Damage........................................... 5

Toois Needed For Assembiy............................................ 5

Mower Assembly Steps .................................................... 5
Electric Start Assembly Steps ....................................... 10

SECTION 3: MOWER AND
ENGINE CONTROLS

Blade Drive Controls......................................................... 15

Wheel Drive Controls........................................................ 16

Handlebar Height Adjustment ........................................ 16

Height of Cut Adjustment................................................. 16
Engine Throttie Control ................................................... 16
Fuel Shut-Off Valve............................................................ 17
Engine Recoii Starter........................................................ 17
Key Switch Starter ............................................................ 17

SECTION 4: OPERATING INSTRUCTIONS

Preparation Before Starting............................................. 18

To Start the Engine............................................................ 19
To Engage the Blade ........................................................ 19
To Engage the Wheels...................................................... 20
To Stop the Engine............................................................ 20
Operating the Mower......................................................... 20

SECTION 5: MAINTENANCE AND
ADJUSTMENTS

Maintenance Chart........................................................

Adjusting Wheei Drive Traction..................................

Height of Cut Adjustment............................................
Handlebar Height Adjustment ....................................
Sharpening or Repiacing the Mower Biade ..

Clean the Mower Housing and Discharge

Chute............................................................................

Check Tire Pressure......................................................
Check Bolts, Screws and Nuts....................................

Lubrication......................................................................

Wheel Drive Belt Tension.............................................

Repiacing the Wheel Drive Belt..................................
Blade Drive Belt Tension ............................................
Replacing the Blade Drive Belt ..................................

Wheel Drive Chain Tension ........................................

Replacing the Blade Brake Band...............................
Battery Care In Service ................................................
Battery Storage..............................................................
Battery Removal and Replacement...........................
Starting the Electric Start

Engine With the Recoil Starter...............................

Engine Crankcase Oil...................................................
Engine Air Cleaner........................................................

Carburetor Adjustments...............................................
Air Cooling Service........................................................
Spark Plug.......................................................................
Throttle Cable Adjustments ........................................
Off-Season Storage.......................................................

Engine Identification Numbers...................................
Blade Brake Control Test Procedure.......................

SECTION 6: TROUBLESHOOTING......................

Swivel Wheel Kit............................................................

MAINTENANCE RECORD

. Inside Back

Page

21
22

23
23
24

25
25
25
25
25
26

27

28
29
29
30

31
31

32
32
33

33
33
33
33
33
33
34

35

36

Cover

MODEL IDENTIFICATION

P

22"

Push Model.

5HP

Recoil Start Engine.

22"Self-Propelled Model.

5HP Recoil Start or
optional Electric Start Engine.

24" Self-Propelled Model.

8HP Recoil Start or
optional Electric Start Engine.

NOTE:

Optional swivel wheels are available for your TUFF-CUT® Mower. Please refer to Page 36 for additional details.

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