4 installation – Glow-worm Hideaway 60BF User Manual

Page 10

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221693B

CASING BRACKETS FITTING

Diagram 4.1

4 Installation

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FRONT
CASING
BRACKET

No.8 SCREW (8)

CAPTIVE
NUT

UPPER CASING
BRACKET

CAPTIVE
NUT

DISTRIBUTOR TUBE

Diagram 4.3

Diagram 4.2

WATER CONNECTIONS - GRAVITY
DOMESTIC, PUMPED HEATING

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MARKERS

DISTRIBUTOR TUBE
MUST BE IN PUMPED
RETURN CONNECTION

Notch on DISTRIBUTOR
must lie within the shaded
area, BETWEEN TWO
MARKERS

ALTERNATIVE
HEATING
RETURN
With distributor
tube (not shown)

ALTERNATIVE
HEATING OR
DOMESTIC
HOT WATER
FLOW

GRAVITY
DOMESTIC
RETURN TO
ANY OF THE
3 REMAINING
LOWER CONNECTIONS

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Before fixing the boiler make sure that the location selected is
in accordance with the requirements of Section 1.7.

4.1 Unpacking

The boiler casing panels are packed separately within the main
carton and are designed to enable gas and water connections
to be made before fitting the casing panels.

The casing brackets, distributor tube an loose items, in a plastic
bag, are packed in the top fitment.

4.2 Casing Brackets

Fit the two upper and two front casing brackets shown in
diagram 4.1. using eight of the No.8 screws.

Push the captive nuts, supplied loose, on to the casing brackets
as shown in diagram 4.1.

4.3 Water Connections - Gravity Domestic and
Pumped Heating

Fit suitable fittings into the boiler tappings, see diagram 4.2.

Connect pipework into prepared fittings ensuring that all pipes
are taken backwards and will clear the casings, see diagram
1.1.

Heating flow: Any one connection of the upper four may be
used.

Gravity domestic flow: Any one connection of the remaining
upper connections may be used.

Heating return: The distributor tube MUST be fitted into either
one of the front lower connections on ALL installations, see
diagram 4.3. The distributor tube is packed in the top carton
fitment.

Gravity domestic return: Any one connection of the three
remaining lower connections may be used for the gravity
domestic return.

When the front connections are used it is essential that any
pipework or fittings do not stick out more than shown in diagram
4.6.

If only limited space is available, it is recommended that the
front connections are used.

Fit plugs into unused tappings.

Do not route and pipes across the front of the boiler thermostat
pocket, controls or the combustion chamber cover.

Pipework must not be routed directly below the draught diverter,
across the boiler, but may be routed under the edges of the
draught diverter.

4.4 Water Connections - Fully Pumped
Systems

It is important that all connections are made as shown in
diagram 4.4.

Fit suitable fittings into the boiler tappings as required, see
diagram 4.4.

The water distributor tube MUST BE FITTED into the return
connection, see diagram 4.3.

Connect pipework into prepared fittings ensuring that all pipes
are taken backward and will clear the casings, see diagram 1.1.

When the front connections are used it is essential that any
pipework or fittings do not stick out more than shown in diagram
4.6.

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