English, Instructions, Features – REFCO STARTEK User Manual

Page 3: Sae j1628 recommended procedures

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English

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INSTRUCTIONS

1.

Press the button to turn the unit on.

2.

The LED will flash orange for a short moment to indicate auto-reset,

afterwards the unit will begin beeping and flashing green.

3.

To reset the unit to the existing level of ambient refrigerant, press

and release the button. The LED will flash orange briefly to indicate

the reset. All levels of refrigerant less than the reset level will be

ignored.

4.

Unit turns on in the low sensitivity level, which is adequate for most

leaks. Press the button twice (double-click like a computer mouse).

The LED will fade from red to green and a sweeping sound effect of

low to high pitch will be heard. The sensitivity is now set for 3g/year

(0.1oz/yr). This mode should only be used for looking for leaks of

less than 14g/year (0.5 oz/yr).

5.

Double click again to change back to low sensitivity.

6.

Move the probe towards a suspected refrigerant leak at a rate of

less than 2 inches (50 mm) per second, no more than ¼ inch (5 mm)

away from the suspected source.

7.

If a leak exists, the sound will increase in rate and pitch and the

LED will start flashing rapidly.

8.

To turn the STARTEK off, press and hold the button for 3 seconds.

FEATURES

Ÿ If the sensor is damaged, a sweeping alarm and a red-green flash

will indicate the problem.

Ÿ A flashing LED during normal operation also reflects the battery

level:

Green: batteries are fresh

Orange: batteries should be changed

If the batteries are nearly empty, the LED will turn solid red and a

two-tone alarm will be noted for 5 seconds, before STARTEK will

power itself off.

Ÿ If the unit is left on unattended, it will automatically turn off after

about 5 minutes to conserve batteries.

English

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SAE J1628 RECOMMENDED PROCEDURES

For the purpose of Automotive A/C Testing with respect to the SAE

J1627 standard, the following leak testing procedure applies:

1.

Operate the Startek in high sensitivity mode.

2.

Leak test with the engine not in operation.

3.

The air conditioning system shall be charged with sufficient

refrigerant to have a gauge pressure of at least 340 kPa when not

in operation. At temperatures below 15

°

C, leaks may not be

measurable, since this pressure may not be reached.

4.

Take care not to contaminate the detector probe tip. If the part is

particularly dirty, it should be wiped off with a dry shop towel or

blown off with shop air. No cleaners or solvents shall be used, since

many electronic detectors are sensitive to their ingredients.

5.

Visually trace the entire refrigerant system, and look for signs of

air-conditioning lubricant leakage, damage, and corrosion on all

lines, hoses, and components. Each questionable area shall be

carefully checked with the detector probe, as well as all fittings,

hose to line couplings, refrigerant controls, service ports with caps

in place, brazed or welded areas, and areas around attachment

points and hold-downs on lines and components.

6.

Always follow the refrigerant system around in a continuous path so

that no areas of potential leaks are missed. If a leak is found,

always continue to test the remainder of the system.

7.

At each area checked, the probe shall be moved around the

location, at a rate no more than 25-50 mm/s and no more than 5

mm from the surface completely around the position. Slower and

closer movement of the probe often helps locate the exact position

of the leak.

8.

An apparent leak shall be verified at least once by blowing shop air

into the area of the suspected leak, if necessary, and repeating the

check of the area. In cases of very large leaks, blowing out the area

with shop air often helps locate the exact position of the leak.

9.

Leak testing of the evaporator core while in the air conditioning

module shall be accomplished by turning the air conditioning blower

on high for a period of 15 sec. minimum, shutting it off, then waiting

for the refrigerant to accumulate in the case for time specified by

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