Vortech 2000-2003 Ford Focus Zetec/SVT - Manual (Page 18)

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)
6
A. Remove the three upper, forward most
screws from the bell housing. (See Fig. 8-a.)
B. Slide the supplied heat shrouding over the
1/2" fabric braid oil drain hose. Attach the oil
drain hose to the supercharger drain fitting
and tighten the supplied #8 hose clamp.
C. Install the supplied Ø5/16" x 1.00" dowel into
the countersunk holes in the supercharger
gear case. (See Fig. 8-b.)
8. DRIVE SHAFT AND SUPERCHARGER INSTALLATION
A. Disconnect the four (4) fuel injector wiring
clips and retainers from the fuel injectors.
Release any residual fuel pressure from the
rail by opening the schrader valve on the rail.
Have a fire extinguisher nearby and use
extreme caution.
B. Remove the bolts holding down the factory
fuel rail onto the intake manifold. Lift up on to
the rails evenly, removing all four injectors.
C. Using a small amount of clean motor oil,
lightly lubricate the O-rings on both ends on
the Vortech supplied fuel injectors.
D. Install the new injectors into the fuel rails with
the terminals facing outward.
7. FUEL INJECTOR REPLACEMENT
NOTE: Make sure injectors are secure and
properly installed. Re-check after
cycling fuel system.
E. Carefully lower the fuel rail/injector
assembly down onto the intake
manifold. Check to see that each
injector has been seated properly
into the manifold.
F. Tighten down the fuel rail assem-
bly with the original bolts and
attach the wiring clips to the injec-
tor terminals.
F. Connect both ends of the open hose with the
supplied high-pressure line. ZX3 Models:
Route the hose from the 45° fitting pointing
off the P/S pump to the bottom/rear of the
radiator, over the air filter, along the drivers
side frame rail over to the long section of
power steering hose. (See Figs. 6-e, 9-b.)
SVT Model: Route the supplied hose from
the 45° fitting in front of the radiator over to
the driver’s side, over the air filter, along the
driver’s side frame rail to the installed stock
P/S hose section. (See Figs. 6-h, 6-i.)
Fig. 6-h / SVT Models Fig. 6-i / SVT Models
G. Use adel clamps to keep the high-
pressure line secure. (See Figs. 6-
e, 9-b.)
H. Using the supplied 5/8" hose-
mender and length of hose,
lengthen the power steering fill
hose. Secure it away from the
supercharger pulley.
I. Refill the power steering reservoir.
FITTING POINTING DOWN
TOWARD THE FRONT OF CAR
SUPPLIED P/S HOSE ROUTED
IN FRONT OF THE RADIATOR
SUPPLIED P/S LINE
ROUTED OVER THE AIR
FILTER TO THE DRIVER’S
SIDE FRAME RAIL
6. POWER STEERING LINE MODIFICATION, cont’d