Vortech 2000-2003 Ford Focus Zetec/SVT - Manual (Page 28)

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)
16
13. WATER TANK AND WATER PUMP INSTALLATION (H.O. Charged Cooled Kits
Only.), cont’d
Fig. 13-b
Fig. 13-c
Fig. 13-e
Fig. 13-d
H. Install the water tank assembly into the
mounted bracket securing the tank in three
locations with 1/4"-20 x .5" hardware. Point
the upper 90° fitting so that it is pointing at
the driver’s side. (See Fig. 13-b.)
I. Gently bend the A/C line with the pressure
sensor up so the wiring harness will reach.
(See Fig. 13-f.)
J. Mount the supplied water pump relay near the
firewall just below the fuse box. (See Fig.
13-c.)
K. Connect the red 12-gauge wire from terminal
#30 to the supplied fuse holder using the sup-
plied butt connector. Install a yellow ring termi-
nal on the other end of the fuse holder and
bolt to a positive power supply.
L. Feed the yellow wire from relay terminal #85
to the fuse box on the driver’s side of the
engine bay. Route the wire to the D1 engine
fuse and using the supplied fuse tap connect
the yellow wire to the fuse.
M. Run the black wire from terminal #86 on the
relay to a clean ground.
N. With the long red 12-gauge wire connected to
the water pump relay terminal #87, route the
free end across the firewall, along the fender
and down to the water pump. Secure as nec-
essary to avoid heat and sharp edges.
O. Cut the stock electrical plug off the water
pump. Connect the blue/green positive wire on
the water pump to the positive red wire with
the supplied slide connectors.
P. Run the brown negative wire to a clean
ground.
WATER PUMP RELAY
WATER PUMP
1/2" NPT x 90°
FITTINGS
RELAY
87
87A
86 85
30
(+) BATTERY
TERMINAL
(+) WATER
PUMP
GROUND
D-1 ENGINE
FUSE
LIGHTLY BEND A/C LINE UP TO
REACH THE WIRING HARNESS
Fig. 13-f
MODIFIED A/C LINE