Vortech 2003-2004 Chevrolet SS User Manual

Page 36

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18

P/N: 4GL020-015

©2008 Vortech Engineering, LLC

All Rights Reserved, Intl. Copr. Secured

08OCT08 GM Trk/H2(4GL..015v5.0)

12.C 2003-2007 H2 HUMMER INLET DUCT INSTALLATION

A. Install the supplied 3-1/2" x 3" sleeve onto the

MAF outlet, and the 3-1/2" x 2" sleeve on the

inlet of the supercharger.

B. Reinstall the upper fan shroud. Remove the

two screws securing the top of the radiator to

the core support.

C. Slide the entry of the large plastic inlet duct

into the sleeve installed on the MAF. Lower

the inlet duct onto the top of the radiator

shroud.

D. Reinstall the factory radiator bolts through the

two supplied inlet duct mounting tabs and into

their original bolt holes.

E. Insert the 1/4" -20 x 1/2" screws through the

brackets and onto each side of the inlet duct

using the supplied washers. Tighten the

screws. (See Fig 12.B-g.)

F. Install the supplied 180° inlet duct onto the

inlet of the supercharger. Orient the duct so

that there is equal space between, the ECM

and the master cylinder. (See Fig. 12.B-e.)

G. Install the supplied #52 hose clamps and

3-1/2" x 13" long flex hose between the 180°

cast duct and the rotomold duct.

H. Using the supplied 3/8" hose mender, connect

the supplied 3/8" hose from the 3/8" fitting on

the inlet duct to the passenger’s side valve

cover breather hose. Secure the hose so that

it cannot interfere with the throttle arm or

cable. (See Fig. 12.B-c.) Using the 5/8"-to-

3/8" reducer, connect the 3/8" hose that

comes from the valve cover breather to the

3/8" side of the reducer. With the supplied

piece of 5/8" hose, connect it to the barb

which in turn will connect to the 5/8" fitting on

the back of the 180° inlet duct.

I. Install and tighten the hose clamps on each

connection.

Fig. 12.B-g

Fig. 12.B-e

Fig. 12.B-f

180° INLET

FLEX HOSE

SUPPLIED

1/4-20 x .50

SCREW

SUPPLIED

1/4-20 x .50

SCREW

ATTACH TO 3.5" FLEX HOSE

WHICH LEADS TO CAST

INLET DUCT

DRIVER'S

SIDE BRACKET

¨

TO FACTORY AIR BOX

PASSENGER'S

SIDE BRACKET

FACTORY RADIATOR SCREWS

TOP VIEW

H2 HUMMER INLET

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