Volant Avalanche 1500 - Manual (Page 3)

Closed Box Air Intake System
99-07Classic GM Truck/SUV 4.8/5.3L/6.0L
PN 15153/151536
7/28//2014
INS15153 Volant Performance · 140 Blaze Industrial Pkwy · Berea, OH 44017 · P: (909) 481.3888 · F: (440) 891‐1868
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E-Mail: [email protected] www.volant.com
Installation Instructions:
1. Before you begin the install you must disconnect the negative battery cable. Failure to disconnect the battery
may cause a check engine light or damage to your engine. (Fig A)
2. Remove the 2 nuts holding the engine cover in place and remove it from the engine compartment. (Fig B)
3. Loosen the clamp holding the factory air duct to the throttle body. (Fig C)
4. Loosen the clamp holding the factory air duct to the MAF sensor. (Fig D)
5. Using a small pry tool remove the tree rivet from the factory air duct. (Fig E)
6. Remove the factory air duct from the engine compartment. (Fig F)
7. Disconnect the MAF sensor harness from the MAF sensor. (Fig G)
8. Loosen the clamp holding the MAF sensor to the factory air box. (Fig H)
9. Remove the factory MAF sensor. (Fig I)
10. Lift up on the factory air box and remove it from the engine compartment. (Fig J)
11. Remove the 10mm bolts holding the air box mounting plate. (Fig K)
12. Remove the factory air box mounting plate. (Fig L)
13. Set the MAF sensor and Filter adapter onto a workbench. (Fig M)
14. To correctly align the sensor and adapter place the sensor into the adapter and spin the sensor until the inserts
line up with the holes on the sensor. The correct alignment will be needed later. (Fig N)
15. Place 1 MAF gasket onto the MAF sensor. (Fig O)
16. Place the MAF sensor onto the air box and slide the 3 allen screw's through the holes. (Fig P)
17. Place 1 MAF sensor gasket on the inside of the air box and tighten the adapter in place. (Fig Q)
18. Place the Volant box into the factory position . (Fig R)
19. Tighten the air box in place using the 4 ‐ 10mm x 25 bolts, 1/4 lock washers and 7/8 washers . (Fig S)
20. Press the 5119 Pro5 filter or 61517 Donaldson PowerCore filter onto the filter flange. (Fig T)