Woodhaven 786: Kurka Jig - Manual

786 Kurka Jig
Owners Manual
Please Read Carefully!
Part# Description Qty.
5760B Oval
Nut 24
786 Parts List
Parts listed in this box are shown in
photos in the instructions.
Part Description Quantity
786B Jig Plate Set, 6 pieces . . . . . . . . . . . . . . . . . . . . . 1
Six piece set consists of: one Right Front,
one Left Front & four Universal Jig Plates
786A Setup Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
786D Reducer Bushing. . . . . . . . . . . . . . . . . . . . . . . . . 1
4226 26” One Track . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4214 14” One Track . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Part# Description Qty.
BUSH002 1/4" Spacer
6
Part# Description Qty.
786P Setup
Pin 8
Part# Description Qty.
781P Indexing
Pin 2
Part# Description Qty.
MF005 1/2"
Screw 24
Part# Description Qty.
5503 Thumb screw 6
Part# Description Qty.
BUSH050 3/8" Spacer
2
Part# Description Qty.
MF015 1”
Screw 2
Part# Description Qty.
5521 Thumb
Nut 2
BEFORE BEGINNING
Identify and verify that you have all the parts
listed. Read the instructions at least once, familiarizing
yourself with the parts, before beginning assembly.
You’ll need a #3 Phillips screwdriver for assembly.
The Kurka Jig is designed to drill most, if not all,
of the shelf pin holes, wing plate holes (on frameless
cabinets only) and/or 2 to 3 drawer slide mounting
holes on all the cabinet sides before assembly. To
makes things simpler and increase your productivity,
we recommend you use a metric measuring tape.
Choose
between routing or drilling the shelf pin holes.
Using a plunge router is faster and produces a slightly cleaner/
squarer hole on unassembled parts. Drilling is easiest if your cabinet
is assembled. For routing, you’ll need a 15202 (5mm) or 15204
(1/4") upcut carbide bit and a 5020K 3/8" bushing & locknut.
For drilling shelf pin holes we offer two choices: HSS (high speed
steel) 6512 (5mm) or 6516 (1/4") Self-Centering Drill is good for solid
wood or plywood. Has a retractable barrel, brad point tip and a 1/4" hex
shank. CT (carbide tipped) Self-Centering Drill assembly lasts longer
when drilling melamine panels. You’ll need the 6500 Self-Centering
CT Drill Holder, which has a retractable barrel and a 3/8" shank. Select
a 6501 (5mm) or 6502 (1/4") CT Drill to be used interchangeably
in the 6500 Drill Holder. Both have carbide brad point tips.
Use a 7/64" self-centering drill bit
(6507) with the reducer bushing
(786D - see fig. A) we include
to drill conventional pilot holes
for a #6 screw to mount the
drawer glides and wing plates.
Determine if you’ll be making
FRAMELESS CABINETS
(see pg. 4) or FACE FRAME
CABINETS (see pg. 7) and read
that section. Afterwards return to the ASSEMBLY section.
A