Caution – Nexen SW100 803354 User Manual

Page 7

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7

FORM NO. L-20361-E-0713

INSTALLATION PRECAUTIONS

TENSION SENSOR INSTALLATION

The mounting holes should be drilled so the cable connector
is in line with the resultant web force and will not interfere
with the four sensor mounting bolts. The cable connector
should bisect the web wrap angle. If present mounting
holes are to be used or if for some reason new holes
cannot be drilled, the split flange can be rotated relative
to the sensor body.

In order to rotate the split flange, remove the sensor from
the machine frame. Loosen the two bolts clamping the
split flange to the sensor body. Rotate the split flange to
the desired position and then retighten the two clamping
bolts. If the cable connector is not lined up with the web
force, there will be some loss in sensitivity.

SENSING ROLL INSTALLATION

After positioning the Tension Sensors, securely tighten

the mounting bolts.

Check to see the Tension Sensors are parallel and in line.

The Tension Sensors are designed to accommodate some

frame to frame misalignment.

NOTE

Misalignment should be less than 1 degree.

Remove the sensor shaft caps by removing the four cap

screws on each sensor.

Mount the tension sensing roll assembly in the Tension

Sensors. Clearance between the end of the shaft and

the sensor body should be from 1/16-1/64" [1.6-0.4 mm].

If shaft bushings are required, use split bushings of the

correct length. Do not overhang the sensor I.D. and O.D.

Do not use solid bushings. The lengthwise split in the

bushing should be directly in line with the gap between

the sensor cap and the sensor head. Securely fasten the

sensor caps as shown in Figure 4.

FIGURE 4

CAUTION

To ensure proper installation and operation of the

system, the following steps should be performed in

sequence. Failure to do so could seriously damage

the Tension Sensors and void the warranty.

Always install, orient, and firmly bolt down the

sensor BEFORE installing the tension sensing roll.

CAUTION

When disassembling or installing, DO NOT

remove the sensor and the tension sensing roll as

an assembly –remove the roll first before loosening

the sensor mounting bolts.

DO NOT rotate Tension Sensors (for orientation)

with the tension sensing roll installed. Damage

may result.

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