Flowserve WDX - Manual (Page 26)

WDX USER INSTRUCTIONS ENGLISH 71576322 06-05
Page 26 of 46
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The gland must be adjusted evenly to give
visible leakage and concentric alignment of the gland
ring [4120] to avoid excess temperature. If no
leakage takes place the packing will begin to
overheat. If overheating takes place the pump should
be stopped and allowed to cool before being re-
started. When the pump is re-started, check to
ensure leakage is taking place at the packed gland.
If hot liquids are being pumped it may be necessary
to slacken the gland nuts to achieve leakage.
The pump should be run for ten minutes with steady
leakage and the gland nuts tightened by 10 degrees
at a time until leakage is reduced to an acceptable
level. The temperature of the gland should be
checked after each round of tightening. If the
temperature starts to climb rapidly then back off the
gland nuts until the temperature drops down. Wait for
the temperature to stabilize before tightening again.
The leakage must not be reduced below a rate of 20
drops per minute. Bedding in of the packing may take
several hours.
Care must be taken when adjusting the gland
on an operating pump. Safety gloves are essential.
Loose clothing must not be worn to avoid being
caught up by the pump shaft. Shaft guards must be
replaced after the gland adjustment is complete.
Never run gland packing dry, even for
a short time.
5.7.3 Pumps fitted w ith mechanical seal
Mechanical seals require no adjustment. Any slight
initial leakage will stop when the seal is run in.
Before pumping dirty liquids it is advisable, if
possible, to run in the pump mechanical seal using
clean liquid to safeguard the seal face.
External flush or quench should be
started before the pump is run and allowed to flow for
a period after the pump has stopped.
Never run a mechanical seal dry, even
for a short time.
5.7.4 Bearings
If the pumps are working in a potentially
explosive atmosphere, temperature or vibration
monitoring at the bearings is recommended.
If bearing temperatures are to be monitored it is
essential that a benchmark temperature is recorded
at the commissioning stage and after the bearing
temperature has stabilized.
 Record the bearing temperature (t) and the
ambient temperature (ta)
 Estimate the likely maximum ambient
temperature (tb)
 Set the alarm at (t+tb-ta+5) C [(t+tb-ta+10) F]
and the trip at 100
C (212 F) for oil lubrication
and 105
C (220 F) for grease lubrication
It is important, particularly with grease lubrication, to
keep a check on bearing temperatures. After start up
the temperature rise should be gradual, reaching a
maximum after approximately 1.5 to 2 hours. This
temperature rise should then remain constant or
marginally reduce with time. (Refer to section 6.2.3.1
for further information.)
5.7.5 Normal v ibration levels, alarm and trip
For guidance, pumps generally fall under a
classification for rigid support machines within the
International rotating machinery standards and the
recommended maximum levels below are based on
those standards.
Alarm and trip values for installed
pumps should be based on the actual measurements
(N) taken on site on the bearing housings of the
pump in the fully commissioned as new condition.
The example (N) value is given for the preferred
operating flow region (typically this may extend to 70
to 120 % of the pump best efficiency point); outside
the preferred flow region the actual vibration
experienced may be multiplied by up to 2.
These standard values can vary with the rotational
speed and the power absorbed by the pump. For any
special case, do not hesitate to consult us.
Measuring vibration at regular intervals will then show
any deterioration in pump or system operating
conditions.
Vibration Velocit y - unfiltered
Horizontal Configuration
mm/s (in./ s) r.m. s.
Normal N
5.6 (0.22)
Alarm N x 1. 25 7.1 (0.28)
Shut down Trip N x 2.0
11.2 ( 0.44)
5.7.6 Stop/start frequency
Pump sets are normally suitable for the number of
equally spaced stop/starts per hour shown in the
table below. Check actual capability of the driver and
control/starting system before commissioning.