Allmand Brothers ML15-20 LD - Manual (Page 13)

LEGEND: NS= Not Shown * Use these codes to designate color needed:
** =Purchase locally 01-White 02-Gloss Black 03-Gray
04-Allmand Yellow 05-Orange 06-Allmand Gold
09-Flat Black 10-High temp Black 11-Red
MAXI-LITE ML 15/ML 20 SERIES P A R T S R E F E R E N C E 13
NO REQ’D PART NO DESCRIPTION
B-4B
1 2 620084 WIRE ROPE CLIP 3/16
2 1 045040 WIRE ROPE THIMBLE, 1/4
3 1 620525 MAST WIRING - 14/7 X 324” (4-LIGHT STRAIGHT CORD)
352094 MAST WIRING - 16/10 X 324” (6-LIGHT STRAIGHT CORD)
4 1 320185 STEEL CABLE 3/16” X 10'
5 1 352054 STEEL CABLE 7/32” X 26'
6 1 352016 MAST WIRING 16/8 X 344” (cord reel 4 light)
1 352083 MAST WIRING 16/10 X 344” (cord reel 6 light)
680533 MAST WIRING - 16/10 X 326” (4-LIGHT CORD REEL 3 PHASE)
NS 680204* ELECTRIC ST. CORD TOWER (4 Light) Complete W/Light Bar Assy
680203* ELECTRIC CORD REEL TOWER (4 Light) Complete W/Light Bar Assy
680207* ELECTRIC ST. CORD TOWER (6 Light) Complete W/Light Bar Assy
680208* ELECTRIC CORD REEL TOWER (6 Light) Complete W/Light Bar Assy
INSTRUCTIONS FOR REPLACING STEEL CABLES.
3/16 X 10'
REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION.
REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE: 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.
7 /32 X 26'
REMOVE CABLE FROM WINCH.
REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE TOWER ASSEMBLY FROM TRAILER.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE 2 1/2" PULLEY FROM END OF 4- SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8- ROUND AND 3” MAST SECTIONS.
REPLACE 3" PULLEY AND 4 NYLON ROLLERS.
REPLACE STOP BOLT AND WASHER.
RUN NEW CABLE ON OUTSIDE OF 4" SECTION.
REPLACE 2 ½” PULLEY.
REPLACE TOWER ASSEMBLY ON TRAILER.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
RUN NEW CABLE THROUGH PULLEY BRACKEIS IN FRONT OF TRAILER.
ATTACH CABLE TO ELECTRIC WINCH.
WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
ELECTRIC WINCH TOWER CABLE ROUTING