Allmand Brothers ML15-20 LD - Manual (Page 9)

LEGEND: NS= Not Shown * Use these codes to designate color needed:
** =Purchase locally 01-White 02-Gloss Black 03-Gray
04-Allmand Yellow 05-Orange 06-Allmand Gold
09-Flat Black 10-High temp Black 11-Red
MAXI-LITE ML 15/ML 20 SERIES P A R T S R E F E R E N C E 9
NO REQ’D PART NO DESCRIPTION
B-2B MANUAL WINCH TOWER CABLE ROUTING
INSTRUCTIONS FOR REPLACING STEEL CABLES.
3/16 X 11'
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.
3/16 X 17' 9"
REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4 TOWER PADS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
REPLACE STOP BOLT AND WASHER.
REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
3/16 X 10’
REMOVE ALL BROKEN AND FRAYED CABLE.
FEED NEW CABLE THROUGH EYELET IN MAST PIVOT SECTION.
FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
1 2 620084 WIRE ROPE CLIP 3/16"
2 1 045040 WIRE ROPE THIMBLE, ¼”
3 1 620076 STEEL CABLE 3/16- X 11'
4 1 650140 MAST WIRING - 14/7 X 324" (STRAIGHT CORD)
5 1 650133 STEEL CABLE 3/16” X 17' 9"
6 1 320185 STEEL CABLE 3/16" X 10’
7 1 352016 MAST WIRING 16/8 X 344” (CORD REEL 4 LIGHT)
1 352083 MAST WIRING 16/10 X 344” (CORD REEL 6 LIGHT)
680209* MANUAL WINCH TOWER (4 Light) Complete W/Light Bar Assy
680210* MANUAL CORD REEL TOWER (4 Light) Complete W/Light Bar Assy
680213* MANUAL WINCH TOWER (6 Light) Complete W/Light Bar Assy
680214* MANUAL CORD REEL TOWER (6 Light) Complete W/Light Bar Assy