Troubleshooting, Drive belt wear/burn – Polaris 2015 Ranger Diesel / Crew Diesel User Manual

Page 107

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105

TROUBLESHOOTING

Drive Belt Wear/Burn

Possible Cause

Solution

Driving onto a pickup or tall

trailer in high range

Use low range during loading.

Starting out going up a steep

incline

Use low range. See warnings on page 47.

Driving at low RPM or ground

speed (3-7 MPH)

Drive at a higher speed or use low range more frequently.

Insufficient warm-up at low

ambient temperatures

Warm the engine at least 5 minutes. With the transmission in neutral,

advance the throttle to about 1/8 throttle in short bursts, 5 to 7 times. The

belt will become more flexible and prevent belt burning.

Slow/easy clutch engagement

Use the throttle quickly and effectively.

Towing/pushing at low RPM/low

ground speed

Use low range only.

Utility use/plowing

Use low range only.

Stuck in mud or snow

Shift the transmission to low range and carefully use fast, aggressive

throttle application to engage clutch.
WARNING: Excessive throttle may cause loss of control and vehicle

rollover.

Climbing over large objects from

a stopped position

Shift the transmission to low range and carefully use fast, brief, aggressive

throttle application to engage clutch.
WARNING: Excessive throttle may cause loss of control and vehicle

rollover.

Belt slippage from water or snow

ingestion into the PVT system

Dry out the PVT. See page 79. Inspect clutch seals for damage if repeated

leaking occurs.

Clutch malfunction

See your POLARIS dealer.

Poor engine performance

Check for clogged air filter, clogged fuel filter, water in the fuel or foreign

material in fuel tank or fuel lines. See your dealer.

Slippage from failure to warm up

belt

Always warm up the belt by operating below 30 MPH for one mile (5

miles or more when temperature is below freezing).

Wrong or missing belt

Install the recommended belt.

Improper break-in

Always break in a new belt and/or clutch. See pages 35 and 76.

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