Maintenance, Periodic maintenance chart – Polaris 2015 Ranger Diesel / Crew Diesel User Manual

Page 69

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67

MAINTENANCE

Periodic Maintenance Chart

Ź Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles (Km)

D
E

Throttle pedal

50 H

6 M

500 (800)

Inspect for free movement; replace
pedal as needed

E Throttle body air intake ducts/

flange

50 H

6 M

500 (800)

Inspect duct for proper sealing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as needed

Cooling system (if applicable)

50 H

6 M

500 (800)

Inspect coolant strength seasonally;
pressure test system yearly

Ź Oil lines, fasteners

50 H

6 M

1000 (1600) Inspect for leaks and loose fittings

Ź Engine oil and filter change

100 H

6 M

1000 (1600) Change the oil and filter

Ź Front gearcase oil

100 H

12 M

1000 (1600) Change fluid

Ź Transmission oil

100 H

12 M

1000 (1600) Change fluid

D
E

Fuel system

100 H

12 M

1000 (1600) Cycle key to pressurize fuel pump;

check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years

Ź Radiator (if applicable)

100 H

12 M

1000 (1600) Inspect; clean external surfaces

Ź Cooling Hoses (if applicable)

100 H

12 M

1000 (1600) Inspect for leaks

Ź Engine mounts

100 H

12 M

1000 (1600) Inspect

Exhaust muffler/pipe

100 H

12 M

1000 (1600) Inspect

Ź Wiring

100 H

12 M

1000 (1600) Inspect for wear, routing, security; apply

dielectric grease to connectors sub-
jected to water, mud, etc.

D

Ź

Clutches (drive and driven)

100 H

12 M

1000 (1600) Inspect; clean; replace worn parts

D Front wheel bearings

100 H

12 M

1000 (1600) Inspect; replace as needed

E Fuel filter/water separator

150 H

12 M

-

Replace fuel filter / water separator

D Alternator belt

250 H

-

-

Inspect; check tension

D Brake fluid

200 H

24 M

2000 (3200) Change every two years

Spark arrester

300 H

36 M

3000 (4800) Clean out

D Alternator belt

500 H

-

-

Replace

D Timing belt

4000 H

-

-

Replace

Ź Coolant

-

60 M

-

Replace coolant

D
E

Valve clearance

-

-

5000 (8000) Inspect; adjust as needed

D Toe adjustment

-

Inspect periodically; adjust when parts
are replaced

D

Ź

Auxiliary brake (if equipped)

-

Inspect daily; adjust as needed

Headlight aim

-

Adjust as needed

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