Yaskawa DI-001 User Manual

Yaskawa Equipment

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Yaskawa Electric America, Inc. – www.drives.com

IG.AFD.63, Page 1 of 2

Date: 10/27/05, Rev: 05-10

120VAC Interface Option Card

DI-001

One channel shown as example, remaining channels are identical.

Figure 1. 120VAC Logic Input Option Card

TB3

Drive's I/O terminal

PE

S1

S2

S3

S4

S5

S6

S7

S8

SN

SC

SP

Switch/Control/PLC

AC Source, 120VAC

Pilot Light

Part Number: DI-001 Kit (UTC000120 or UTC000066 Card)

Applicability:
F7, G7

Introduction: The 120VAC Logic Interface option card mounts directly to the
control terminal block on the drive and allows the use of 120VAC control logic
circuits as digital inputs to the drive (S1 - S8). Please check the note on Page 2
regarding power terminal strip interference.


To use all 12 inputs of the G7 (S1 - S12), this card must be used in conjunction
with the DI-003 kit, which covers inputs (S9 - S12). Please refer to the installation guide IG.G7.68 for details.

Receiving:
All equipment is tested against defect at the factory. Report any damages or shortages evident when the equipment is
received to the commercial carrier who transported the equipment.

Warning: Hazardous voltage can cause severe injury or death. Lock all power sources feeding the drive and the option card’s
wiring in the “OFF” position.

Important: Before installing this option, a technically qualified
individual, who is familiar with this type of equipment and the
hazards involved, should read this entire installation guide.

Installation and Wiring:
1. Disconnect all electrical power to the drive.
2. Remove the drive’s front cover.
3. Verify that the “CHARGE” indicator lamp inside the drive

is off.

4. Use a voltmeter to verify that the voltage at the incoming

power terminals (L1, L2, L3) has been disconnected.

5. Complete all main circuit terminal connections as the

installation of this board may block wiring access.

6. Complete all field wiring to the option card BEFORE

mounting the card to the drive. Follow this procedure to
prevent damage to the finger terminals of the option card.

7. Connect the Neutral (common) of the command signals to

terminal X2 of the option card.

8. Connect the command signals to the desired inputs of the

option card. See example in Figure 1.


Important: Wires to the option card should be stripped 0.2” ±
20% for maximum system safety. Solder dipping or ferrules
are also highly recommended.

Important: For monitoring the input command signals,
optional pilot lights such as Neon modules can be connected
to the option card’s input terminals. However, their Neutral
MUST be connected to the second (unused) X2 pin to avoid
erroneous operation in case of a wire break.

9. Insert the option card, with its terminal facing up, into

the drive’s I/O terminals S1 thru S8 and tighten all 8
screws.

10. Insert the option card’s P1 wire into the drive’s I/O

terminal SN.

11. Make sure there is a jumper between the drive’s

I/O terminals SC and SP.

12. There are no adjustments to be made to this option

card.

13. Reinstall and secure the drive’s front cover.
14. Place this instruction sheet with the drive’s

technical manual.

Table 1. General Specifications

Inputs: 8 + 2 Neutrals
Input Voltage: 120 VAC ± 15%, 57 - 63Hz

Input Impedance: 19 Kohm

Input Off Current: 4 mA

ON Response Time: 9 ms
OFF Response Time: 32 ms

Table 2. Terminal and Wire Specifications

Terminal

Symbol

Terminal

Screw

Clamping Torque

Lb-in (N-m)

Wire Range

AWG (mm

2

)

J1 M3

4.2 to 5.3

(0.5 to 0.6)

26 to 16

(Stranded: 0.14 to 1.5)

(Solid: 0.14 to 1.5)

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