Yaskawa iQpump 7 AC Drive - Manual

Fig. 3 Digital Operator
Next, push 2 times on the digital operator until
In this step, the iQpump is setup for a simplex pump
application using the Pump Quick Setup menu. Apply
power to the iQpump after all the electrical connections
have been made and the terminal cover has been
re-attached. At this point
DO NOT RUN THE MOTOR the
digital operator should be reading as shown below in
Fig. 3.
FWD LED
ON
RUN LED OFF
01 Flashing
the digital operator shows the Pump Quick Setup Main Menu.
Next press to start
the Pump Quick Setup procedure.
The Pump Quick Start Menu consists of the most important
parameters to setup your iQpump for use with your pump system.
Press to access a parameter, and use
to select the digit and use to change the
parameter value.
Press to save the value.
Press to go to the next parameter to continue the Pump
Quick Setup programming. When Quick Setup is completed, press
to exit the Pump Quick Setup menu and go to operation.
Note: Refer to Step 5 for a Pump Quick
Setup Parameter Overview.
Feedback
Value
IMPORTANT: Enter service factor amps (SFA) when using an
iQpump with a submersible pump motor.
STOP LED ON
Step
1
iQpump Model Identification
and Mounting
To make sure you received the correct model, it is essential to
verify the iQpump nameplate with your order and make sure
the iQpump has the correct rating so it can be used with your
motor. Please check the nameplate information as shown in
the example below.
· Check that the available power will meet the input power
requirements.
· Ensure that the output power from the iQpump is
compatible with the pump motor requirements.
Mounting the iQpump
· In the case of systems with more than one iQpump, follow
the above procedure for each iQpump and pump motor.
Open Chassis
NEMA 1
The mounting of the iQpump is extremely important
regarding environment and accessibility. Depending on your
system, there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document; the user is referred to the iQpump User
Manual (Document No. TM.iQp.06) received with the
iQpump,
Section 1 Physical Installation. Match the model
that you received and follow the procedure described in the
manual to ensure a safe and functional installation. In cases
where the system has more than one iQpump, refer to the
proper clearances required for adequate ventilation.
Please
pay particular attention to:
· The clearances to be maintained around the enclosure
for adequate ventilation.
· The environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas, etc. to avoid damage to the
equipment and to maintain safety.
Removing and Attaching the Terminal Cover
Improper removal of the iQpump terminal cover as well as
front cover can cause extensive damage to the iQpump. To
avoid damage to these items, please pay particular attention
to the iQpump User Manual, Document No. TM.iQp.06,
Section 1.8, R
Removing and Attaching the Terminal Cover.
Drive Model
Number
Input Power
Rating
Output Power
Rating
Serial
Number
UL File
Number
Drive Spec
Number
Weight
0034
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
B1 B2 - + +1 +2
R/L1 S/L2 T/L3 - + 1 + 2 B1 B2 U/T1 V/T2 W/T3
NOT USED
3Ø Induction
motor
Use L1, L2, L3 for
3Ø Input Power
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
To change direction of
pump motor rotation
swap any two of the
three motor leads
(See Step 2)
L1 L2 L3
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 20P4 to 2018 and 40P4 to 4018
NOT USED
3Ø Induction
motor
Connect
frame to
ground
Input
Protection
(Fuse or Circuit
Breaker)
To change direction of pump
motor rotation swap any two
of the three motor leads
(See Step 2)
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2022 & Larger and 4030 & Larger
R/L1
R1/L11
S/L2
S1/L21
T/L3
T1/L31
U/T1 V/T2 W/T3
- + 1 + 2
(R/L1) (S/L2) (T/L3) (U/T1)
(V/T2)
(W/T3)
Connect to
chassis
ground
(R/L1) (S/L2) (T/L3) (U/T1) (V/T2) (W/T3)
Connect to
chassis
ground
Use L1, L2 for
1Ø Input Power
Use L1, L2, L3 for
3Ø Input Power
L1 L2 L3
Use L1, L2 for
1Ø Input Power
Connect to
chassis ground
Fig.1 & 2 below show the electrical connections for the
input power and motor terminals for various iQpump
models. Select the proper diagram for the model you are
installing (see Step 1). WITH POWER OFF make the
appropriate connections.
Make sure to follow good wiring practices and all
applicable codes. Ensure that the equipment is
grounded properly as shown.
DANGER; LETHAL VOLTAGES ARE PRESENT- Before
applying power to the iQpump, ensure that the
terminal cover is fastened and all wiring connections
are secure. After the power has been turned OFF, wait
at least five minutes until the charge indicator
extinguishes completely before touching any wiring,
circuit boards or components.
!
*
* Make sure the iQpump has been properly sized for single phase input power.
*
Connect Pump Motor and
Line Power
Step
2
Step
3 Control Wiring
Step
4 Pump Quick Setup The following
procedure is a
supplement to
other
documentation
supplied with this
equipment and
will guide the user
in properly wiring
the iQpump and
motor. It will also
show the user
how to configure
the iQpump for a
simplex pump
application.
Danger:
Improper wiring
can and will
cause bodily
harm as well as
damage to the
equipment.
When installing
the system, be
sure to follow
good wiring
practices and all
applicable codes.
Ensure that the
mounting of the
various
components are
secure and that
the environment,
such as extreme
dampness, poor
ventilation, etc.
will not cause
system
degradation.
Please read this
cheat sheet and
other
documentation
provided with
the iQpump
thoroughly
before
attempting any
installation.
Page 1 of 4
iQpump 7 AC Drive (Software 0034)
Simplex Quick Start Procedure
The iQpump is D DEFAULT SETUP TO START/STOP FROM THE
KEYPAD (digital operator). If this is the preferred start/stop
method, then continue to the feedback signal connection section.
Please refer to the wiring diagram below to start/stop the iQpump
using an external switch or contact.
This step shows how to connect control wiring and feedback signal
to the iQpump. Before making any control connections, M
MAKE
SURE POWER TO THE iQpump IS TURNED OFF! Next remove
the terminal cover to gain access to the control terminals. (Step 1.)
SELECT START / STOP CONTROL METHOD
S3 S5 S6 S7 FM AC AM IG S2 S4 S1
2-Wire Control
Use for permanent contacts
iQpump User Control Terminals
S+ S-
SP A2 +V AC AC SC A1 SN R+ R-
Connect switch or contact to
terminal S1 and terminal SN
S3 S5 S6 S7 FM AC AM IG S2 S4 S1
3-Wire Control
Use for momentary contacts
S+ S-
SP A2 +V AC AC SC A1 SN R+ R-
Connect momentary contacts
to terminal S1, S2 and SN
Normally Open
Normally Closed
To use 3-Wire Control first
initialize the iQpump using
parameter A1-03 = 3330
(Refer to TM.iQp.06)
FEEDBACK SIGNAL WIRING (TRANSDUCER)
S3 S5 S6 S7 FM AC AM IG S2 S4 S1
For use with 3-Wire, 0 – 10V Transducer
iQpump User Control Terminals
S+ S-
SP A2 +V AC AC SC A1 SN R+ R-
Brown or Red: +Power (1)
O
F
F 1
2
S1-2 in ON
Position
S3 S5 S6 S7 FM AC AM IG S2 S4 S1 S+ S-
SP A2 +V AC AC SC A1 SN R+ R-
Brown or Red: +Power (1)
Black or White Output
0 – 10V (3)
O
F
F 1
2
S1-2 in OFF
Position
Blue or Black
Common Signal (2)
Black: Output
4 – 20mA (2)
Cable
Type
DIN
Type
For use with 2-Wire, 4 – 20mA Transducer
Important Note: Signal colors and numbering may vary
depending on feedback device used.
Please consult feedback device manual.
!
Cable
Shield
Cable
Shield
E(G)
E(G)
(Factory Default)
E(G)
Cable
Shield
Cable
Shield
E(G)