Front and rear axles, Checking lubricant level, Fig. 37 checking axle lubricant – E-Z-GO 602080 User Manual

Page 42: Transfer case, Fig. 38 checking transfer case lubricant, Air intake and cooling fins, Operation and service information

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OPERATION AND SERVICE INFORMATION

Page 26

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

Add fuel stabilizer to fuel tank following instruc-
tions on stabilizer container.

Attach fuel line to tank and drive vehicle for sev-
eral minutes to circulate fuel stabilizer through car-
buretor.

While engine is still warm, change oil (Ref. OIL
CHANGE on page 18).

Remove spark plugs (Ref. SPARK PLUGS on
page 19) an
d pour about 1 oz. (30 ml) of engine oil
into each cylinder. Replace spark plugs, ground
spark plug wires and use starter to turn engine
over a few seconds to distribute oil.

FRONT AND REAR AXLES

Rear axle is provided with a lubricant level check/fill plug
located on side of differential case. Unless leakage is evi-
dent, an annual lubricant check is sufficient.

CHECKING LUBRICANT LEVEL

Hardware involved: 7/16" hex head plug

Clean check/fill plug and area around it (Ref. Fig. 37 on
page 26).

Remove plug.

Correct lubricant level is just below bottom of threaded
hole. If lubricant is to be added, use a funnel and add
correct type lubricant slowly until it starts to seep from
hole See ‘Checking Axle Lubricant’ on page 26.

Install plug and tighten to 18 ft. lbs. (25 Nm).

To replace lubricant, a drain plug is provided at bottom of
differential case.

TRANSFER CASE

The transfer case is provided with an oil level check/fill
plug located on passenger side at rear of case. Unless
leakage is evident, an annual check is sufficient.

CHECKING LUBRICANT LEVEL

Hardware involved: 9/16" hex head plug

Clean check/fill plug and area around it (Ref. Fig. 38 on
page 26).

Remove plug.

Correct lubricant level is just below bottom of threaded
hole. If lubricant is to be added, use a funnel and add
correct type lubricant slowly until it starts to seep from
hole See ‘Checking Transfer Case Lubricant’ on page
26..

Install plug and tighten to 20 - 25 ft. lbs. (27 - 34 Nm).

To replace lubricant, a drain plug is provided at bottom of
transfer case.

AIR INTAKE AND COOLING FINS

To reduce possibility of
fire, engine parts should
be kept clean to reduce

risk of overheating and ignition of accumulated
debris.

Fig. 37 Checking Axle Lubricant

Check/Fill Plug

Drain Plug

Ref Raf 4

Fig. 38 Checking Transfer Case Lubricant

Drain Plug

Check/Fill Plug

Ref Tcf 1

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