Section 5 − theory of operation – Hobart Welding Products TM-944C User Manual

Page 20

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1

Circuit Breaker CB1

Protects unit from an over-current
condition by opening primary power
line.

2

Power Switch S1

Turns unit and fan motor FM on and
off.

3

Fan Motor FM And
Transformer

Controlled by power switch S1. Fan
cools internal components, and
transformer supplies control
voltage to PC1.

4

Thermostat TP1

If unit overheats, TP1 opens
stopping all weld output.

5

Gun Trigger Receptacle RC3

Connects gun trigger circuit to
welding power source.

6

Control Board PC1

Controls weld output by connecting
primary power to main transformer
T1 through a board-mounted
contactor that is activated by
pressing the gun trigger. PC1 also
regulates wire feed motor speed
with a motor control circuit. Speed
is set by feedback from Wire Feed
Speed Control R1.

7

Gas Valve GS1

Controls shielding gas flow.
Pressing gun trigger opens valve.

8

Wire Speed Control R1

Controls wire feed motor speed by
providing a reference voltage to
motor control circuit on PC1.

9

Range Switch S2

Allows selection of weld output
voltage.

10 Main Transformer T1

Supplies power to weld output
circuit.

11 Main Rectifier SR1

Changes the ac output from T1 to
full-wave rectified dc output.

12 Output Capacitor C1

Smooths dc weld voltage from main
rectifier SR1.

13 Stabilizer L1

Smooths dc weld current from main
rectifier SR1.

14 Polarity Changeover Block

Terminals allow changing between
DCEP and DCEN processes.

15 Wire Drive Motor

Feeds wire at a speed set by R1.
Pressing gun trigger activates wire
drive motor.

SECTION 5 − THEORY OF OPERATION

2

3

4

7

Single-Phase

Line Input

Power

1

Circuit

Breaker CB1

5

Power Switch

S1

Gas Valve

GS1

8

Wire Speed

Control R1

Line

L1

Neutral Line

(115 VAC Model)

Fan Motor FM

And Transformer

Thermostat

TP1

Gun Trigger

Receptacle RC3

Control Board

PC1

6

Line L2

(230 VAC Models)

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