6. welding troubleshooting table, 7. wire drive/gun, Troubleshooting table – Hobart Welding Products BETA-MIG 2250 User Manual

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OM-192 440 Page 21

4-6.

Welding Troubleshooting Table

Welding Trouble

Remedy

No weld output; wire does not feed.

Secure power cord plug in receptacle (see Section 2-11).

Check and replace power switch if necessary.

Check circuit breakers CB1 and/or CB2, and reset if necessary (see Section 4-2).

Replace building line fuse or reset circuit breaker if open (see Section 2-11).

Secure gun trigger leads in receptacle or repair leads, or replace trigger switch (see Sections 2-4 and/or
Parts List).

Thermostat open (overheating). Allow fan to run; the thermostat will close when the unit has cooled (see
Section 2-2).

No weld output; wire feeds.

Connect work clamp to get good metal to metal contact.

Replace contact tip (see Section 4-4).

Low weld output.

Connect unit to proper input voltage or check for low line voltage (see Section 2-11).

Low, high, or erratic wire speed.

Readjust front panel settings (see Section 3-1).

Change to correct size drive roll (see Section 4-3).

Readjust drive roll pressure (see Section 2-12).

Replace inlet guide, contact tip, and/or liner if necessary (see Sections 4-3, 4-4 and/or 4-5).

4-7.

Wire Drive/Gun

Troubleshooting Table

Wire Drive/Gun Trouble

Remedy

Electrode wire feeding stops during
welding.

Straighten gun cable and/or replace damaged parts (see Section 4-5).

Adjust drive roll pressure (see Section 2-12).

Readjust hub tension (see Section 2-8).

Check circuit breakers CB1 and/or CB2, and reset if necessary (see Section 4-2).

Replace contact tip if blocked (see Section 4-4).

Clean or replace wire inlet guide or liner if dirty or plugged (see Sections 4-3 and/or 4-5).

Replace drive roll if worn or slipping (see Section 4-3).

Secure gun trigger leads in receptacle or repair leads, or replace trigger switch (see Section 2-4 and/or
see Parts List).

Check and clear any restrictions at drive assembly and liner (see Section 4-5).

Have nearest Factory Authorized Service Agent check drive motor.

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