Seal and plunger replacement – HP Triplex Ceramic Plunger Pump LP400 User Manual

Page 9

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9

REPAIR INSTRUCTION - LP350, LP400, LP450

TO CHECK VALVES

4) Inspect valve seats (46A) and valve plates (46B) for damage

and replace if needed. Check valve casing (43) surfaces for
damage. Replace o-rings (44A) and reinstall valve assemblies
(46) into valve casing. (Lubricate o-rings before installation.)

5) Replace tension plugs (48)

and tighten them securely.

46D

46C

46B

46A

44A

1) With a 30mm wrench

remove the three (3)
tension plugs (48) from top
of valve casing (43).

2) Remove discharge and inlet

valve assemblies (46) by
pulling them upwards out of
the valve casing (43). It
maybe necessary to use a
slide hammer tool.

3) With the valve assembly (46)

pointed down, place a dowel
rod through the top of spacer
pipe (46D). Hold assembly
in hand and tap end of dowel
sharply with mallet until as-
sembly breaks free.

6) Remove the eight (8)

manifold nuts and washers
(49A,B) using a 19mm
wrench and pull off valve
casing (43).

7) If needed, tap valve casing

with a rubber mallet to re-
move it.

8) Using two flat screw drivers,

pry seal sleeve (35) out of
crankcase guides.

SEAL AND PLUNGER REPLACEMENT

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