Document Outline

• 1.1 Using This Document
• 1.2 Terms Concerning Safety
• 1.3 Protective Clothing
• 1.4 Qualified Personnel
• 1.5 Valve and Actuator Variations
• 1.6 Spare Parts
• 1.7 Service / Repair
• 1.8 Basic Operation
• 1.9 HART
• 1.10 Position Definition
• 1.11 Command Input and Final Command
• 1.12 Outer Loop
• 1.13 Inner Loop
• 1.14 Detailed Sequence of Positioner Operations
• 1.15 Inner Loop Offset
• 2 SPECIFICATIONS
  • 2.1 Input Signal
  • 2.2 Air Supply
  • 2.3 Pneumatic Output
  • 2.4 Stroke Output
  • 2.5 Analog Output – Multi-Function Card
  • 2.6 Remote Mount Specifications
  • 2.7 Limit Switch Specifications
  • 2.8 Positioner Performance Characteristics
  • 2.9 Physical Specifications
  • 2.10 Temperature
  • 2.11 ValveSight DTM Software Specifications
• 3 HAZARDOUS AREA CERTIFICATIONS
• 4 STORAGE AND UNPACKING
  • 4.1 Storage
  • 4.2 Unpacking
  • 4.3 Pre-installation Inspection
• 5 MOUNTING AND INSTALLATION
  • 5.1 Mounting to Mark One Linear Valves
  • 5.2 Mounting to FlowTop Linear Valves
  • 5.3 Mounting to Standard Valtek Rotary Valves
  • 5.4 Mounting to MaxFlo Rotary Valves
  • 5.5 Mounting to Rotary NAMUR (AutoMax) Valves
  • 5.6 Mounting to a Linear NAMUR Pneumatic Actuator
• 6 TUBING
  • 6.1 Determine Air Action
  • 6.2 Connect Supply Port
  • 6.3 Purging Single Acting Actuators
  • 6.4 Vented Design
• 7 ELECTRICAL CONNECTIONS
  • 7.1 Electrical Terminals
  • 7.2 Command Input (4-20 mA) Connection
    • 7.2.1 Compliance Voltage
    • 7.2.2 Cable Requirements
    • 7.2.3 Intrinsically Safe Barriers
    • 7.2.4 Grounding and Conduit
    • 7.2.5 Electromagnetic Compatibility
  • 7.3 Multi-Function Card (AO, DO, DI)
    • 7.3.1 Analog Output
    • 7.3.2 Discrete Output
    • 7.3.3 Discrete Input
  • 7.4 Limit Switches
  • 7.5 Remote Mount
  • 7.6 Connections for Intrinsically Safe Operation
• 8 STARTUP
  • 8.1 Quick Start Instructions
  • 8.2 Local User Interface Overview
    • 8.2.1 Logix 505+
    • 8.2.2 Logix 510+ and 520MD+
  • 8.3 Configuration Switch Settings (505+)
    • 8.3.1 Air Action Switch
    • 8.3.2 Split Range Switch
    • 8.3.3 Range Select Switch
    • 8.3.4 Gain Switch
  • 8.4 Configuration Switch Settings (510+ and 520MD+)
    • 8.4.1 Air Action Switch
    • 8.4.2 Actuator Switch
    • 8.4.3 Signal at Closed Switch
    • 8.4.4 Characterization Switch
    • 8.4.5 Auto Tune Switch
    • 8.4.6 Quick Calibration Switch
    • 8.4.7 Valve Stability Switch
    • 8.4.8 Spare Switch
  • 8.5 Stroke Calibration
    • 8.5.1 Quick Calibration Switch – Jog
    • 8.5.2 Tuning Options
    • 8.5.3 Aborting a Quick-Cal
    • 8.5.4 On Line Stroke Calibration Adjustments
  • 8.6 Analog Output (AO) Calibration
• 9 POSITIONER FUNCTIONS (No Display Required)
  • 9.1 Live Manual Tuning (Adjusting the Gain)
  • 9.2 Local Control Of Valve Position
  • 9.3 Command Source Reset
  • 9.4 Factory Reset
  • 9.5 Viewing Version Numbers
• 10 POSITIONER FUNCTIONS (LCD Display)
  • 10.1 Main Display View
    • 10.1.1 Position and Command
    • 10.1.2 Scrolling Status Messages
    • 10.1.3 Current Alarm Status
    • 10.1.4 Status Icons
    • 10.1.5 Adjusting the Display Contrast
  • 10.2 Menu Overview
  • 10.3 Menu Features
    • 10.3.1 Status
    • 10.3.2 Alerts and Alarms
    • 10.3.3 Partial Stroke Test
    • 10.3.4 Calibration
    • 10.3.5 Configuration (Positioner Tuning)
    • 10.3.6 Configuration (Characterization)
    • 10.3.7 Configuration (Pressure Control)
    • 10.3.8 Configuration (Soft Limits and Shutoff)
    • 10.3.9 Configuration (Set Time and Date)
    • 10.3.10 Configuration (User Preferences)
    • 10.3.11 Configuration (Burst Mode)
    • 10.3.12 Configuration (Positioner Revs)
    • 10.3.13 Configuration (Factory Reset)
    • 10.3.14 Card 1 (or Card 2)
    • 10.3.15 Language
• 11 HART COMMUNICATION
  • 11.1 ValveSight DTM
  • 11.2 HART 375/475 Handheld Communicator
  • 11.3 Changing HART Versions
  • 11.4 Burst Mode
• 12 MODEL FEATURES
  • 12.1 Logix 505+
  • 12.2 Logix 510+
  • 12.3 Logix 520MD+
  • 12.4 MD+ Positioner Diagnostic Levels
  • 12.5 Valvesight DTM Diagnostic Levels
• 13 MULTI-FUNCTION CARD
  • 13.1 Analog Output (AO)
  • 13.2 Discrete Output (DO)
  • 13.3 Discrete Input (DI)
• 14 LIMIT SWITCHES
  • 14.1 Limit Switch Principles of Operation
  • 14.2 Limit Switch Types
• 15 REMOTE MOUNT
  • 15.1 Remote Mount Opereation
• 16 REQUIREMENTS FOR SAFETY INTEGRITY
  • 16.1 Fail Safe State
  • 16.2 Safety Function
  • 16.3 Fail Safe State Response Time
  • 16.4 Positioner Model Selection and Specification
  • 16.5 Installation
  • 16.6 Required Configuration Settings
  • 16.7 Maximum Achievable SIL
  • 16.8 Reliability data
  • 16.9 Lifetime limits
  • 16.10 Proof Testing
  • 16.11 Maintenance
  • 16.12 Repair and replacement
  • 16.13 Training Requirements
• 17 MAINTENANCE AND REPAIR
  • 17.1 Scheduled Maintenance
  • 17.2 Required Tools and Equipment
  • 17.3 Torque Specification for Screws
  • 17.4 Installing a Limit Switch
  • 17.5 Replacing the LCD Board
  • 17.6 Replacing an Auxiliary Card
  • 17.7 Replacing a Main Board
  • 17.8 Replacing the Pressure Sensor Board
  • 17.9 Cleaning and Replacing a Double Acting Pilot Relay
  • 17.10 Replacing a Single Acting Pilot Relay
• 18 TROUBLESHOOTING
  • 18.1 Troubleshooting Guide
  • 18.2 Status Code Index
  • 18.3 Status Code Descriptions
  • 18.4 Help From Flowserve
    • 18.4.1 Phone Support
    • 18.4.2 Returning the 500+ Positioner for Service
• 19 POSITIONER DIMENSIONS
  • 19.1 Positioner Dimensions
• 20 HOW TO ORDER
  • 20.1 Positioners
  • 20.2 Spare Parts Kits
  • 20.3 Gage Block
  • 20.4 VDI/VDE 3847 Mounting Blocks
  • 20.5 Mounting Kits