Document Outline

• TABLE OF CONTENTS
• 1. Outline of the YASNAC System
  • 1.1 Outline of the YASNAC System
    • 1.1.1 System Configuration
    • 1.1.2 Environmental Requirements
  • 1.2 Protective Functions
    • 1.2.1 Emergency Stop
    • 1.2.2 Overtravel
    • 1.2.3 Stored Stroke Limit
    • 1.2.4 Interlock Inputs
• 2. PC NC System Outline
  • 2.1 General Operation Flow
  • 2.2 Inspection Before Turning the Power ON
    • 2.2.1 Inspection of the NC Unit
    • 2.2.2 Preparation before Turning the Power ON
  • 2.3 Turning the Power ON and Inspecting After Power ON
    • 2.3.1 Procedure for Turning the Power ON
    • 2.3.2 Checking the Motors for Abnormalities
    • 2.3.3 Procedure for Turning Power OFF
    • 2.3.4 Inspection of the Battery
  • 2.4 Manual Operation (1)
    • 2.4.1 Manual Rapid Traverse (RAPID)
    • 2.4.2 Jog Feed (JOG)
    • 2.4.3 Step Feed (STEP)
    • 2.4.4 Handle Feed (HANDLE)*
  • 2.5 Manual Operation (2)
    • 2.5.1 Simultaneous 2 or 3-axis Handle Feed *
    • 2.5.2 Manual Reference Point Return
    • 2.5.3 Manual Reference Point Return to the Second Reference Point*
    • 2.5.4 1-line MDI
  • 2.6 Automatic Operation (1)
    • 2.6.1 Preparation of Automatic Operation
    • 2.6.2 MDI Operation
    • 2.6.3 Feed Hold
    • 2.6.4 Override
  • 2.7 Automatic Operation (2)
    • 2.7.1 Optional Stop
    • 2.7.2 Optional Block Skip
    • 2.7.3 Dry Run
    • 2.7.4 Display Lock and Machine Lock
    • 2.7.5 Auxiliary Function Lock
    • 2.7.6 Z-axis Command Neglect
    • 2.7.7 4th-axis Command Neglect
    • 2.7.8 5th-axis Command Neglect
  • 2.8 Operation Intervention During Automatic Operation
    • 2.8.1 MDI Operation Intervention during Automatic Operation
    • 2.8.2 Automatic Handle Mode Offset *
    • 2.8.3 Manual Absolute
• 3. HMI Process Operation
  • 3.1 USER INTERFACE OVERVIEW
    • 3.1.1 Status Bar
    • 3.1.2 Battery Indicator
    • 3.1.3 NC Execution Status
    • 3.1.4 Motion Status
    • 3.1.5 Alarm Message
    • 3.1.6 Warning Message
    • 3.1.7 Time/Date
    • 3.1.8 Mode/MDI/Toolbar
    • 3.1.9 Mode Indicator
    • 3.1.10 Menu Bar
  • 3.2 RECURRING COMPONENTS
    • 3.2.1 Position Display
    • 3.2.2 Program Display
    • 3.2.3 Nest Level Display
    • 3.2.4 Shortcuts
    • 3.2.5 Number Field
    • 3.2.6 File Browser
  • 3.3 RUN MENU
    • 3.3.1 Production Screen
    • 3.3.2 Proveout Screen
    • 3.3.3 NC Switch Screen
    • 3.3.4 Timers Screen
    • 3.3.5 Tool Path Drawing Screen
  • 3.4 PROGRAM MENU
    • 3.4.1 File Screen
    • 3.4.2 Editor Screen
    • 3.4.3 List Screen
    • 3.4.4 Macro Variables
  • 3.5 TOOL MENU
    • 3.5.1 Offsets Screen
    • 3.5.2 Magazine Screen
  • 3.6 SETUP MENU
    • 3.6.1 Workshift Screen
    • 3.6.2 Four (4) Positions Screen
    • 3.6.3 One (1) Position Screen
  • 3.7 UTILITIES MENU
    • 3.7.1 Login Screen
    • 3.7.2 PC Settings Screen
    • 3.7.3 Maintenance Screen
    • 3.7.4 Configuration Screen
    • 3.7.5 Backup and Restore Screen
    • 3.7.6 CPU Monitor Screen
    • 3.7.7 Setting Parameters Screen
    • 3.7.8 NC Parameters Screen
    • 3.7.9 Machine Setup Screen
    • 3.7.10 Pitch Error Screen
    • 3.7.11 Solid Tap Screen
    • 3.7.12 Torque Ripple Screen
    • 3.7.13 Parameter Search Screen
    • 3.7.14 High Speed Cutting Screen
    • 3.7.15 User Install Screen
    • 3.7.16 MTB Install Screen
    • 3.7.17 PLC Parameters Screen
    • 3.7.18 PLC Diagnosis Screen
    • 3.7.19 Ladder Monitor Screen
    • 3.7.20 Switch Label Screen
  • 3.8 ALARM MENU
    • 3.8.1 NC Alarm Screen
    • 3.8.2 PLC Alarm Screen
    • 3.8.3 Alarm History Screen
  • 3.9 HELP MENU
    • 3.9.1 MMI Map Screen
    • 3.9.2 Manual Screen
    • 3.9.3 About Screen
  • 3.10 OFF LINE MODE
    • 3.10.1 The Offline Mode Interface
• 4. Maintenance
  • 4.1 MAINTENANCE DATA
    • 4.1.1 Checking the Status of Problems
    • 4.1.2 Checking the NC Information
    • 4.1.3 Display of Alarm Information
    • 4.1.4 Cause of Alarm and Corrective Action
    • 4.1.5 Troubleshooting (1)
    • 4.1.6 Troubleshooting (2)
    • 4.1.7 Alarms Not Indicated by Alarm Numbers
    • 4.1.8 PC NC Alarms Not Indicated By Alarm Numbers
    • 4.1.9 Touch Screen Maintenance
    • 4.1.10 Mode of Operation of PC NC
    • 4.1.11 Self - Diagnosis Function Specification
    • 4.1.12 Hard Drive Mounting Replacement
• Appendix 1: TABLE OF CNC I/O SIGNAL DIAGNOSIS NUMBERS
  • APPENDIX 1.1 Input Signals (PLC‡CNC)
    • 1.1.1 Operation Mode Control Signals Table
    • 1.1.2 Servo Axis Control Signals (X-axis to 5th-axis)
    • 1.1.3 Spindle Control
  • Appendix 1.2: Output Signals (CNC -> PLC
    • 1.2.1 Operation Mode Control Signals
    • 1.2.2 Servo Axis Control (X -Axis to 5th Axis)
    • 1.2.3 Spindle Control
    • 1.2.4 Constants
• Appendix 2: Alarm Table
  • APPENDIX 2.1 PC NC ALARM TABLE
  • APPENDIX 2.2 PC NC ALARM TABLE
  • APPENDIX 2.3 TROUBLESHOOTING