Functional testing of piston/cylinder assemblies, Cleaning the low range piston/cylinder assembly – Fluke RUSKA 2470 User Manual

Page 48

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RUSKA 2470

Users Manual

6-2

Being forewarned of the hazards, the technician should wipe the bench and all instrument

surfaces in the vicinity of the Piston Pressure Gauge before starting disassembly

operations. A wad of Kim-Wipes slightly wetted with a solvent, such as high grade

alcohol or acetone will help pick up particles that invariably accumulate near the gauge.
A clean space should be prepared on a work bench. Cover this space with paper towels so

that cleaned parts will not be contaminated.
REMOVE ALL PRESSURE FROM THE PISTON PRESSURE GAUGE BY VENTING

THE PRESSURE HOUSING TO THE ATMOSPHERE.
Unscrew the knurled retaining cap from the top of the housing and lay it aside on a clean

Kim-Wipe.

Functional Testing of Piston/Cylinder Assemblies

The piston/cylinder assembly should be tested for cleanliness and proper operation before

and after each use. Perform the following steps to test for proper operation and to show

that the assembly is clean.
1. Install the piston/cylinder assembly into the DWG base and secure the retaining cap.
2. Pressure the base until the piston alone is floating near mid-stroke.
3. With a gentle stroke of the finger, rotate the piston while also causing it to bounce in

the cylinder. After a few strokes allow the piston to coast on its own. Although the

rotation of the mid and high ranges may be lengthy, the free rotation of the low range

may last only a brief few seconds. At any rate, all ranges should rotate freely with no

sudden changes in rotation speed and should coast to a gradual stop. The last bit of

rotation just before stopping is often the most useful in judging if the piston is

functioning correctly.

4. If the piston does not perform as indicated above, it should be cleaned and retested. If

the subsequent cleaning does not improve the results, the assembly may be damaged

and should not be used until a qualified inspection is made as to the source of the

failure.

Cleaning the Low Range Piston/Cylinder Assembly

Cleaning supplies (refer to Figure 6-1) consist of:

Solvent, such as high grade alcohol or acetone

Low-lint paper wipers, such as Kimberly Clark, Kimwipes number 34155

Cleaning tool number 2460-56

Wooden applicator sticks, such as Puritan number 807-12

Cashmere Bouquet brand hand soap

Bottle brush, such as RUSKA part number 7-682

Size 0 rubber stopper, such as RUSKA part number 81-536

Warm tap water

1. Prepare a clean work area near a running tap water source.
2. Prepare several sets of folded wipers as shown in Figures 6-2 through 6-4. Two

wipers can be folded together for wiping the outside of the piston and cylinder. A

single folded wiper can be inserted into, then wrapped around the cleaning tool for

cleaning the bore of the cylinder.

3. Disassemble the piston/cylinder assembly.
4. Pre-clean the piston and cylinder using solvent soaked wipers.

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