Service instructions – Makita MAC5200 User Manual

Page 13

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13

Allow oil to drain completely.

2.Replace the oil drain plug (The

use of a sealing compound or
Teflon tape to avoid leakage is
recommended.)

3.Refill with the recommended oil

to the proper level.

SERVICE

INSTRUCTIONS

Air Filter - Inspection and
Replacement:
• Keep the air filter clean at all

times. Do not operate the
compressor with the air filter
removed.

• A dirty air filter will not allow

the compressor to operate at
full capacity. Before you use
the compressor, check the air
filter to be sure it is clean.

• If it is dirty, check and replace

the filter element.

WARNING: SAFETY
VALVE – INSPECTION
IF THE SAFETY VALVE
DOES NOT WORK
PROPERLY, OVER-
PRESSURIZATION MAY
OCCUR, CAUSING AIR
TANK RUPTURE OR
AN EXPLOSION.
OCCASIONALLY PULL
THE RING ON THE
SAFETY VALVE TO MAKE
SURE THAT THE SAFETY
VALVE OPERATES FREELY.
IF THE VALVE IS STUCK
OR DOES NOT OPERATE
SMOOTHLY, IT MUST BE
REPLACED WITH THE
SAME TYPE OF VALVE.

Units with External Brass
Check Valve Replacement
1. Release all air pressure from

air tank and unplug outfit.

2. Remove shroud.
3. Loosen the top and bottom nut

of the outlet tube and remove.

4. Remove the pressure release

tube and fitting.

5. Unscrew the check valve (turn

counterclockwise) using a
socket wrench.

6. Check that the valve disc

moves freely inside the check
valve and that the spring holds
the disc in the upper, closed
position. The check valve may
be cleaned with a suitable
solvent.

7. Apply sealant to the check

valve threads. Reinstall the
check valve (turn clockwise).

8. Replace the pressure release

tube and fitting.

9. Replace the outlet tube and

tighten top and bottom nuts.

10. Replace the shroud.

Motor
The motor has a manual reset
thermal overload protector
switch. If the motor overheats for
any reason, the overload
protector will shut off the motor.
The motor must be allowed to
cool down before resetting the
overload switch and restarting.

If the overload protector shuts
the motor off frequently, check
for a possible voltage problem.
Low voltage can also be
suspected when:
1. The motor does not get up to

full power or speed.

2. Fuses blow out when starting

the motor; lights dim and
remain dim when motor is
started and is running.

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