1. routine maintenance, 3 months, 6 months – Miller Electric Regency 250 User Manual

Page 19: 2. troubleshooting

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OM-293 Page 15

SECTION 4 – MAINTENANCE & TROUBLESHOOTING

4-1.

Routine Maintenance

Y

Disconnect power before maintaining.

3 Months

Replace

Unreadable

Labels

Repair Or

Replace
Cracked

Weld

Cable

Replace
Cracked

Parts

14-Pin Cord

Torch, Electrode Holder,

Or Gun Cable

Clean And

Tighten

Weld

Terminals

6 Months

Blow Out

Or

Vacuum

Inside

During Heavy

Service,

Clean Monthly

OR

4-2.

Troubleshooting

Trouble

Remedy

No weld output; unit completely inoperative; pilot light
not on.

Place Power switch in the On position (see Section 3-1).

Place line disconnect switch in the On position (see Section 2-9).

Check line fuse(s); replace if open or reset circuit breaker(s) (see Section 2-9).

Check for proper input connections (see Section 2-9).

Erratic weld output.

Use proper size and type weld cable (see Section 2-6).

Clean and tighten all weld connections (see Section 4-1).

Check for proper input connections (see Section 2-9).

No open-circuit voltage; pilot light on; wire does not
feed.

Secure gun trigger connections or see gun Owner’s Manual.

Secure plug in Remote 14 receptacle RC3 (see Section 2-7).

No open-circuit voltage; pilot light on; wire feeds.

Thermostat open (overheating). Allow unit to cool.

Have Factory Authorized Service Agent check contactor W.

Open-circuit voltage normal; pilot light on; wire does
not feed.

Check gun or wire feeder Owner’s Manual.

No 115 volts ac output at Remote 14 receptacle RC3.

Reset circuit breaker CB1 (see Section 3-1).

No 24 volts ac output at Remote 14 receptacle RC3.

Reset circuit breaker CB2 (see Section 3-1).

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