Stellar Industries SI-60 - Manual (Page 3)

Table of Contents i
Table of Contents
Introduction .............................................................................iii
Chapter 1 - Safety ..................................................................1
Safety Decals of Note ............................................................3
Chapter 2 - Operation ...........................................................5
General Guidlines for Operation of the Cable Hoist..........6
Loading Operation .................................................................7
Unloading Operation - O.R. and I.O. Models......................8
Unloading Operation - Extendable Tail Models ..................9
Correct Roll-Off Container Loads .......................................10
Unsafe Roll-Off Container Loads.........................................10
Hoist Prop Operation ............................................................11
Chapter 3 - Maintenance ...................................................13
Maintenance Procedures....................................................13
Daily Inspection.....................................................................13
Monthly Inspection ...............................................................13
General Service.....................................................................13
Inspection of Sheaves ..........................................................14
Cable Replacement.............................................................15
Choice Lubricants for DX Bearings .....................................16
Chapter 4 - Specifications...................................................17
Cable Hoist Dimensions........................................................18
Container Subframe .............................................................19
Chapter 5 - Installation ........................................................21
General Install Guidelines ....................................................21
Truck Chassis Specifications.................................................22
Step 1: Truck Frame Cut-Off.................................................22
Dimensions: 174 Models .......................................................23
Dimensions: 182 Models .......................................................24
Dimensions: 194 Models .......................................................25
Step 2: Mount Hoist ...............................................................26
Step 3: Mount Lift Cylinders..................................................27
Mount Lift Cylinders Continued...........................................28
Step 4: Hydraulic Reservoir Installation...............................28
Step 5: Sub-Frame Front Clamp Installation ......................29
Step 6: Hydraulic Plumbing Installation ..............................29
Step 7: Hydraulic Relief Pressure Setting ............................30
Step 8: Cable Control Installation .......................................30
Cable Control Installation Continued... .............................31
Step 9: Pneumatic Control Installation...............................32
Pneumatic Control Installation Continued... .....................33
Step 10: Bumper Installation ................................................34
Bumper Installation Continued............................................35
Heavy Duty ICC Bumper Installation ..................................35
Step 11: Hoist Up Light Installation ......................................36
Step 12a: Fender Installation - Steel Tandem/Tri-Axle.......37
Step 12b: Fender Installation - Plastic Tandem/Tri-Axle ....38
Step 13: Mid-Body Light Installation ....................................38
Step 14a: Removable Stop Installation ..............................39
Step 14b: Intermediate Stop Installation............................40
Step 15: Reflective Tape Installation...................................41
Step 16: Apply Decals ..........................................................42
Chapter 6 - Hydraulics - Electrical .....................................43
Hydraulic Schematic ............................................................43
Hydraulic Routing - Standard Lift Cylinder.........................44
Hydraulic Routing - Telescopic Lift Cylinder.......................45
Hydraulic Routing - Reverse Mount Lift Cylinder ...............46
Reverse Mount Lift Cylinder Mounting Kit - PN 56094.......47
Part 1.......................................................................................47
Reverse Mount Lift Cylinder Mounting Kit - PN 56094.......48
Part 2.......................................................................................48
Hydraulic Routing - Reeving Cylinder.................................49
Hydraulic Routing - Tail Extension IOX Cylinder Mount.....50
Hydraulic Routing - Tail Extension ORX Cylinder Mount ...51
Electrical Schematics ...........................................................52
Chapter 7 - Assembly Drawings .........................................53
Cable Controls ......................................................................53
Air Controllers Assembly 1 ....................................................54
Air Controllers Assembly 2 ....................................................55
Main Hoist Assembly .............................................................56
Reeving Cylinder Assembly - PN 60219 ..............................57
Reeving Cylinder Assembly - PN 60221 ..............................57
Chassis Mounted Parts .........................................................58
Chassis Mounted Parts .........................................................59
Mounting Kit (Forward Mount) - PN 55261 .........................60
Mounting Kit (Reverse Mount) - PN 56094..........................61
Mounting Kit (Telescopic) - PN 55265 .................................62
Cab Guard - PN 47263 .........................................................63
Under Body Tool Box - PN 46579..........................................64
Reservoir Assembly - PN 46133 ............................................65
2 Section Valve Bank Reservoir - PN 45710 ........................66
3 Section Valve Bank Reservoir - PN 46642 ........................67
Reservoir Mounting Bracket for PN 45710 ..........................68
Standard Lighted Bumper - PN 45887 ................................69
Pintle Bumper - PN 46818 .....................................................70
ICC Wide Bumper - PN 53397..............................................71
ICC Heavy Duty Bumper - PN 46809...................................72
ICC Bumper Weldment - PN 45574 .....................................73
ICC Standard Narrow Bumper - PN 48848 .........................74
ICC Narrow Bumper - PN 48846 ..........................................75
ICC Extendable Bumper - PN 62663 ...................................76
Tri-Axle Fenders - PN 46299...................................................77
Tandem Fenders - PN 46122 ................................................78
Tandem Fenders - PN 46122 Continued.............................79
Tandem Poly Fenders - PN 45795 ........................................80
Tri-Axle Poly Fenders - PN 45893 ..........................................81
Telescopic Lift Cylinder - PN 51078......................................82
Standard Lift Cylinder - PN 55262........................................82
Long Reeving Cylinder - PN 51201......................................83
Standard Reeving Cylinder - PN 51080 ..............................83
Tail Extension Cylinder - PN 51203 .......................................84
Tail Extension Cylinder - PN 51202 .......................................84
Ratchet Strap Kit - PN 63150 ................................................85
Bolted Hold Down (Optional) - PN 42918...........................86
Chapter 8 - Replacement Parts ..........................................87