Mount lift cylinders continued, Step 4: hydraulic reservoir installation – Stellar Industries SI-60 User Manual

Page 34

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28

Stellar Cable Hoist Owner’s Manual

Step 4: Hydraulic Reservoir Installation

Note: See Chassis Mounted Parts and Reservoir Tank Assembly Drawings for details

.

1. Assemble valve, hoses, etc. to tank before mounting tank. Label hoses per illustration.

2. Position and clamp the Tank Mounting Bracket approximately 22” behind the rear of

the cab boundary per illustration. Note: It may be necessary to relocate air tanks, fuel

tanks, battery cases or any other accessories mounted in the area. Check both sides

for clearance on hydraulic tank and toolbox mounting.

3. Drill six (6) 1/2” diameter holes as shown in illustration. Use six (6) 1/2 NC x 2-1/2”GD8

Cap Screws torqued to 80 ft. lbs. and six (6) 1/2 NC GD8 locknuts.

4. Install the Close Nipple, Ball Valve, and Hose Barb onto the Tank Assembly.

5. Remove the Tank Assembly and drill 3/8” diameter holes on the marks.

6. Re-Install the tank and tighten the set screws into the drilled holes. Tighten the jam nuts.

7. Note: Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended.

E. Bolt the Lift Cylinder Weldment to the truck frame using the supplied hardware.

F. (FORWARD MOUNT ONLY) Weld the Lift

Cylinder Weldment to the sub-frame as

shown in Figure C. Remove any gap

between the weldment and sub-frame

before welding.

G. Make sure the cylinder cross tube is cen-

tered. Weld the cylinder cross tube. (See

Figure B)

NOTE: Do not weld to truck frame. Welding

anywhere on the truck frame in front

of the rear spring shackle will likely void the

truck manufacturers warranty.

H. Install the outside washers, collars, etc. to

secure Lift Cylinders at rod and butt end.

Refer to page 68 for mounting kit assembly

drawing.

FRONT

0.38

4-7.63

TYP 2

Figure C

Mount Lift Cylinders Continued...

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