Kawasaki 1600 - Manual (Page 12)

10 ASSEMBLY
Clutch Master Cylinder
•
Apply silicone grease or PBC grease to the
master cylinder clamp bolts.
•
Install the clutch master cylinder with its
clamp and the two socket bolts (D = 6, L =
20).
•
Position the master cylinder so that the gap
between the front and rear master cylinder
clamps aligns with the punched mark on the
handlebar.
A. Clamp
B. Clutch Master Cylinder
C. Punched Mark
D. Connector and Dust Cover
E. Starter Lock-out Switch
F. Harness
G. Socket Bolts
•
Connect the connector of the left switch hous-
ing to the starter lock-out switch on the master
cylinder.
•
Tighten the upper clamp bolt first and then the
lower bolt to the specified torque.
Torque: 11 N·m (1.1 kgf·m, 97 in·lb)
•
Push the small plastic plugs (2) into the clutch
master cylinder clamp bolts.
A. Plastic Plugs
B. Clutch Master Cylinder
Wiring Clamps
•
Fasten the front brake hose and the right
switch housing harness to the right side of
the handlebar with two plastic clamps.
NOTE
ż The plastic clamp at the inside fastens the
right switch harness only.
A. Handlebar (Right Side)
B. Plastic Clamps
C. Front Brake Hose
D. Right Switch Harness
•
Fasten the clutch hose and the left switch
housing harness to the left side of the han-
dlebar with two plastic clamps.
A. Handlebar (Left Side)
B. Plastic Clamps
C. Clutch Hose
D. Left Switch Harness