Diagrams, Classic i, Classic i - wiring diagram – Lincoln Electric CLASSIC IM514-A User Manual

Page 25

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F-1

DIAGRAMS

F-1

CLASSIC I

MOTOR

+

GROUND

GROUND

TO BASE

TO ENGINE

EXC

ALTERNATOR

S

B

+

STARTING

OIL PRESSURE

SWITCH

G

AUX POWER

RECEPTACLE

600B

B

R

TO EXCITER

OUTPUT

-

+

E

E

B

F1

15A.

TO PLUGS

IGNITION

COIL

DISTRIBUTOR

+

-

ONLY.

FUSE IN CIRCUIT

ON C.S.A. VERSION

CONTROL PANEL COMPONENTS

SHOWN AS VEIWED FROM REAR.

LEAD COLOR CODE

B-BLACK

G-GREEN

N-BROWN

R-RED

U-BLUE

W-WHITE

Y-YELLOW

R

N

A

54

3

2

1

NEGATIVE

SELECTOR

SWITCH

WELDER

LEAD BLOCK

CR2 REED

RELAY

42

602A

U

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

600A

41

GENERATOR

N

610

602B

IDLER

P.C.

BOARD

B

B

R

W

Y

IGNITION

SWITCH

START

ENGINE

+

H

IDLER

SWITCH

+

A

IDLER

SOLENOID

10-31-97L

-

HOUR

METER

J5

P9

J8

POSITIVE

ELECTRICAL SYMBOLS

PER E1537

P10

N

U

-

B

RHEOSTAT

B

B

OIL

PRESSURE

LIGHT

U

CARBURETOR

R

Y

Y

N

R

R

R

B

U

G

W

Y

R

FOR REMOTE

OPTION

H-BROWN

& WHITE

FUEL SHUT-OFF

R

(CC-)

(CC+) & (CV+ WITH WFM OPTION)

L9262

CLASSIC I - WIRING DIAGRAM

50A

TO PLUGS

IGNITION

COIL

DISTRIBUTOR

IGNITION

RESISTOR

+

-

BAT

R

B

R

ALTERNATE IGNITION CIRCUIT

(WITH RESISTOR) SUPPLIED

ON EARLIER ENGINES

Y

B

SEE

BELOW

*

*

P8

1

2

3

4

5

6

X

41

600

42

602

R

W

R

BELOW

SEE

*

REMOTE CONTROL RECEPTACLE & SWITCH

WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON

MACHINE FROM CONNECTOR "J8". THEN CONNECT

PLUG "P8" ON REMOTE CONTROL TO

CONNECTOR "J8" ON MACHINE.

K924-1 REMOTE CONTROL (OPTIONAL)

SWITCH FOR LOCAL OR

REMOTE CONTROL SHOWN

IN LOCAL POSITION.

#2 HEAVY LEAD

WIRE FEED MODULE (OPTIONAL)

WIRE

FEED

MODULE

NEG.

POS.

OUTPUT TERMINALS

CONNECT TO POS. & NEG.

CONNECT TO NEG.

BRUSH HOLDER

608

609

#2 HEAVY LEAD

#8 LEAD

MACHINE MUST NOT BE RUNNING

WHEN MAKING THESE CONNECTIONS.

*

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

200 AMP

THERMOSTAT

ASSEMBLY

INLINE

CONNECTORS

W.F.M.

CONTROL

PANEL

NEGATIVE CV

OUTPUT TERMINAL

PANEL

PLUG

(P5)

Y

B

SEE

BELOW

*

W

G

B

*

P8

1

2

3

4

5

6

X

41

600

42

602

W

R

BELOW

SEE

*

REMOTE CONTROL RECEPTACLE & SWITCH

X

Y

CONNECT

TO CASE

K924-4 REMOTE CONTROL (OPTIONAL)

REMOTE CONTROL

POTENTIOMETER BOX

SWITCH FOR LOCAL OR

REMOTE CONTROL SHOWN

IN LOCAL POSITION.

RESISTORS

1

2

3

4

5

6

7

8

9

10

11

12

P11

SEE

BELOW

*

*

*
*

PLUG FOR REMOTE

CONTROL POTENTIOMETER

WITH MACHINE OFF, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"

ON REMOTE CONTROL KIT TO CONNECTOR "J8" ON MACHINE.

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED

PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT

UNCONNECTED.

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE

MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR

"J5" ON THE MACHINE.

W

G

B

X

Y

CONNECT

TO CASE

REMOTE CONTROL

POTENTIOMETER BOX

RESISTORS

PLUG FOR REMOTE

CONTROL POTENTIOMETER

CONNECT RED AND BLACK LEADS ON REMOTE TO

RED AND BLACK LEADS ON MACHINE.

ON CLASSIC I MACHINES CONNECT RED AND BLACK LEADS ON REMOTE TO RED AND BLACK LEADS ON

MACHINE.

CAUTION:

PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE "P11"

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted

inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacem

ent. Give the equipment code number..

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