Electrical diagrams, G-14, Ln-25™ pro – Lincoln Electric LN-25 SVM179-B User Manual

Page 92: Psoc, General information, Labels

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ElECTriCal DiaGrams

G-14

lN-25™ prO

sChEmaTiC - lN-25 prO CONTrOl pC BOarD - CODEs 11387, 11388, 11507, 11508 (G4745-1) pG 1

+15V_ISO

GND

GND

+5V

+15V

+5V

GND

+5V

GND

667

+5V

GND

+35V

+5V

GND

667

+VM +35V

+15V

+5V

+35V

+15V

+5V

GND

GND

+15V

GND

+VM

+15V

GND

GND

+5V

GND

+5V

+15V_ISO

ISO

ISO

+5V

GND

667

GND

GND

GND

+5V

GND

GND

+5V

+15V

+5SPI

+5V

+15V

GND

+5SPI

+5V

GND

+5V

GND

+5SPI

+5V

GND

-15V

GND

GND

GND

GND

+15V

-15V

+5SPI

GND

GND

+5V

GND

+5V

GND

+5V

GND

GND

+5V

+15V

5V_ISO2

COM_ISO2

CONFIG[0]

CONFIG[1]

CONFIG[2]

CONFIG[3]

SS

SPI_MOSI

SPI_SCLK

MISO

CS3

CS2

CS1

GND

TXD

RXD

LED

13V_SENSE

PSOC

TACH_IN

WFS_POT

TRIGGER

SPIBUS

DATA

XRES

SCLK

ARCV_SENSE

PWM_CONT

PWM_SOL

IM_PEAK

IM_AVE

BRAKE

PWM_MOTR

CC_SENSE

35V_SENSE

POLARITY_SENSE

GAS_ON_OFF

GAS_FLOW

BURNBACK

OUT_2_4

CONFIG[0..3]

CUR_SENSE

GAS_PURGE

TRIG_INLK_2_STEP

CV_CC

COLD_FEED

GND

GND

GND

+5SPI

+5SPI

THERMAL_LED

LED[1]

STATUS_LED

GND

GND

-15V

+5V

GND

R9

0.05

5W

600V

26A

Q9

600V

47A

Q5

55V

47A

Q3

55V

47A

Q2

50V

C41

0.1uF

50V

C48

0.1uF

50V

C42

0.1uF

50V

C65

0.1uF

50V

C46

0.1uF

50V

C44

0.1uF

50V

C53

0.1uF

50V

C66

0.1uF

50V

C23

0.1uF

50V

C54

0.1uF

50V

C51

0.1uF

50V

C52

0.1uF

50V

C22

0.1uF

100V

C55

330pF

100V

C58

100pF

400V

1A/FR

D30

400V

1A/FR

D31

400V

1A/FR

D24

400V

1A/FR

D13

400V

1A/FR

D12

X8

9

10

8

HC132

X8

4

5

6

HC132

X8

1

2

3

HC132

X8

12

13

11

HC132

X8

7

14

HC132

X7

12

8

14

1

13

7

6

2113

LO

Vs

HO

Vb

LIN

SD

HIN

X7

2

3

2113

GND

Vcc

X7

11

15

2113

Vdd

Vss

R32
1K

0.063W

R31 3.32K

0.063W

R42 26.7K

R156

150K

R157

150K

R29
1K

0.063W

R146

10K

0.063W

R33
1K

0.063W

R153

100K

R155

100K

R57

200

R59

200

R56 10K

0.063W

R58 10K

0.063W

R104

20K

0.1W

R103

2.67K

0.063W

R101

4.75K

0.063W

R87

4.75K

0.063W

R84

1K

0.063W

R110

100

R102

15

R118

150

R83

26.7K

0.1W

R85

26.7K

0.1W

R105

26.7K

0.1W

R100

100

R99

100

R97 10K

0.063W

R98

10K

0.063W

R40

475

30V

0.2A

D17

3

2

1

50V

C50

0.1uF

50V

C49

0.1uF

30V

0.2A

D22

1

2

3

30V

0.2A

D16

3

2

1

30V

0.2A

D20

3

2

1

30V

0.2A

D21

1

2

3

40V

0.5A

Q4

R81 221

0.1W

R80

4.75K

0.1W

R82

332

5.1V

DZ3

3W

R4

500

R8

500

R6

121

1W

R7

121

1W

R5

121

1W

R3

121

1W

50V

C43

0.1uF

R94

200

R96

200

R95

200

18V

DZ14

0.5W

18V

DZ15

0.5W

60V

0.115A

Q7

R145

82.5K

0.1W

R154

47.5K

0.1W

R109

10K

0.063W

R106
200

R107
200

R108
200

R69

332

R51

332

R68

332

R67

100 0.1W

R49

100 0.1W

R66

100 0.1W

5.1V

DZ13

0.5W

R50

475

0.1W

R35

475

0.1W

R34 4.75K

0.1W

50V

C24
22pF

1

J1

2

J1

3

J1

J1

4

J1

5

J1

6

J1

7

8

J1

9

J1

J1

10

X3

82

14

32 83

15 34 65 84 85

CY8C29866

SMP

AVDD

VSS

VDD

50V

C38

0.1uF

50V

C33

0.1uF

R30 47.5K

0.1W

R48 16.5K

0.1W

30V

0.2A

D1

1

2

3

30V

0.2A

D23

3

2

1

30V

0.2A

D3

3

2

1

30V

0.2A

D25

1

2

3

R76

2K

0.1W

R88

2K

0.1W

R78

2K

0.1W

R91

2K

0.1W

R90

2K

0.1W

R77

4.75K

R93

4.75K

R89

4.75K

R92

4.75K

R79

4.75K

30V

0.2A

D10

1

2

3

30V

0.2A

D9

3

2

1

30V

0.2A

D6

1

2

3

30V

0.2A

D32

1

2

3

50V

C45

0.1uF

X2

15

14

MAX3221

GND

Vcc

50V

C28

0.1uF

R38 100K

0.1W

R39

10K
0.1W

30V

0.2A

D8

1

2

3

50V

C30

0.1uF

50V

C34

0.1uF

X1

2

3

1

5

4

LVC1G14GW

A

Y

VCC

GND

NC

R43

2.21K

0.1W

R44 1K

0.1W

50V

C31

0.1uF

30V

0.2A

D5

1

2

3

R24

100
0.1W

R25

100
0.1W

R28

475

R26 100K

0.1W

R27

10K
0.1W

30V

0.2A

D4

3

2

1

50V

C21

0.1uF

70V

0.2A

D7

2

1

3

150V

MOV2

80J

80J

OCI1

6

4

5

OUTPUT4

OUTPUT2

S

R15

20

5W

X6

14

13

12

33074ADT

X6

4

11

33074ADT

J5

1

8

J5

4

J5

3

J5

8

J2

9

J2

10

J2

7

J2

J2

3

6

J2

2

J2

J2

5

1

J2

1

J4

2

J4

9

J4

J4

7

J4

10

3

J4

J4

8

4

J4

5

J4

J4

6

J4

12

J4

11

J3

8

1

J3

J3

5

6

J3

R21

1K 0.063W

R22

1K 0.063W

R23

1K 0.063W

R20

1K 0.063W

30V

0.2A

D54

3

2

1

R187

332

R190

100 0.1W

30V

0.2A

D55

3

2

1

30V

0.2A

D53

1

2

3

R186
332

R185
332

R189

100 0.1W

R188

100 0.1W

J6

15

J6

16

9

J6

10

J6

6

J6

7

J6

8

J6

5

J6

1

J6

3

J6

4

J6

2

J6

14

J6

11

J6

13

J6

12

J6

7

J5

J5

6

5

J5

J3

4

J3

3

J3

2

J3

7

30V

0.2A

1

2

3

D2

L3

600 OHMS

50V

C73

0.1uF

L2

600 OHMS

50V

C72

0.1uF

R144

1.82K

R191

1.82K

60V

0.115A

Q11

R215

10K

0.063W

R216

100
0.1W

R217

100
0.1W

R218

100
0.1W

R219

100
0.1W

60V

0.115A

Q13

R214

10K

0.063W

60V

0.115A

Q12

R213

10K

0.063W

60V

0.115A

Q14

R212

10K

0.063W

J2

4

OCI1

2

1

R225

3.32K

0.1W

0.063W

10K

R226

0.05uF
600V

C15

ARC VOLTS READ

ELECTRODE

WORK

POLARITY_SENSE

METER_COMP

RS232

RS232_RX

RS232_TX

TXD

RXD

35V

82uF

C75

1K

R231

1K

R230

D26

600V

3A

5V_ISO2

COM_ISO2

5VSPI_SUPPLY

VM_LIM

35VDC_SUPPLY

POWER_SUPPLY

5.0VDC_SUPPLY

15VDC_SUPPLY

MOTOR_SUPPLY

624

667

15V_ISO

15V_ISO_COM

NEG15V_SUPPLY

10/20/2009

01

FLEXIBLE POWER FEEDER

SCHEMATIC, CONTROL PCB

4745-1H0

A

05

CRM39801

XX-XX-XXX

JPZ

JPZ

232

73

56

R-

PAGE OF

REVISION:

DOCUMENT

DOCUMENT
NUMBER:

NUMBER:

PROJECT

DATE:

APPROVAL

NA

DISPOSITION:

MATERIAL

SUBJECT:

EQUIPMENT TYPE:

PROPRIETARY & CONFIDENTIAL:

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES, OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

DRAWN BY:

ENGINEER:

APPROVED:

DESIGN INFORMATION

LAST NO. USED

C-
D-

DIODES =

ELECTRICAL SYMBOLS PER E1537

UNLESS OTHERWISE SPECIFIED)

RESISTORS = Ohms (

CAPACITORS = MFD

GENERAL INFORMATION

(

UNLESS OTHERWISE SPECIFIED)

POWER SUPPLY SOURCE POINT

EARTH GROUND CONNECTION

(UNLESS OTHERWISE SPECIFIED)

COMMON CONNECTION
FRAME CONNECTION

SUPPLY VOLTAGE NET

LABELS

.022/50V

1/4W

1A,400V

HAVING A COMMON CODE NUMBER.

COMPONENTS OR CIRCUITRY OF CONTROLS

DIAGRAM MAY NOT SHOW THE EXACT

ABILITY OF A COMPLETE BOARD, THIS

WITHOUT AFFECTING THE INTERCHANGE-

PRINTED CIRCUIT BOARD MAY CHANGE

SINCE COMPONENTS OR CIRCUITRY ON A

G

REFERENCE:

---------

LED- 1

COLD_FEED

CV_CC

TRIG_INLK_2_STEP

GAS_PURGE

CUR_SENSE

GAS ON/OFF

GAS FLOW
ENABLE

BB
POT

10K

CW

MAIN

VAVE = 0.331*IAVE

VIM_PEAK = ((+5V - (IPK*RS))*R2.67/(R2.67+R20+RS))
+ (IPK*RS)

MOTOR

539
(WH)

541
(BLK)

INPUT POWER

TRIGGER

500A

622A

621

PWM

BRAKE

CW

10K

667

SOL

CONT

TACHOMETER

RED

BLUE

BLACK

WFS
POT

ARC SENSE

PSOC

PROGRAMMING

SCLK

XRES

DATA

38.2V = 5.00V

155.0V = 5.00V

+35V SUPPLY
VOLTAGE
SENSE

45.2V = 5.00V

15AMPS = 1.25VDC

DZ- 18

MOV- 2

X- 14

L- 3

OCI- 1

Q- 14

T- 2

HIGH TORQUE

TACH

+35V_SENSE

ARC_VSENSE

CC_SENSE

SOLENOID_DRIVE

CONTACTOR_DRIVE

X7-8

Q5-G

IM_AVE

WFS

TRIGGER

DATA

SCLK

XRES

/SS_P

MOSI_P

SCK_P

MISO_P

LED

J4-1

V13_VSENSE

IM_PEAK

GAS_ON_OFF

RS232_RX

RS232_TX

CONFIG[0..3]

POLARITY_SENSE

ELECTRODE

WORK

METER_COMP

OUT_2_4

R230-R231

G-14

NOTE:

This diagram is for reference only. It may not be accurate for all machines covered by this manual.

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Mast

er

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OC

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Mast

er

T

OC

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Mast

er

T

OC

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