Electrical diagrams, Enhanced wiring diagram, Schematic - complete machine – Lincoln Electric INVERTEC V350-PRO SVM152-A User Manual

Page 135: V350-pro

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ELECTRICAL DIAGRAMS

G-3

V350-PRO

SCHEMATIC - COMPLETE MACHINE

SPI

POWER

SUPPLY

J3

1

-1

0

J31

-9

J3

1

-8

J3

1

-1

J3

1

-2

J3

1

-7

J3

1

-6

J3

1

-5

J3

1

-4

J3

1

-3

J

31-9

J

31-8

J

31-1

J

3

1

-2

J

31-7

J

3

1

-6

J

31-5

J

31-4

J

31-3

GREEN

L3

G

GND

POWER

BOARD

(+)15 VOLT SPI

GROUND SPI

MOSI

SCK

(+)5 VOLT SPI

MISO

CS3

CS2

CS1

/SS

FAN

FAN

115B

COM2

A

H1

C

B

A

BLACK

RED

WHITE

SNB

B1

X

1

0

X

4

0

X

3

0

X

2

0

66

65

66B

65B

41A

54

431

438

406

405

403

402

401

PULSE TRANSFORMER GATE DRIVE

PRIMARY CURRENT SENSE #2 (+)

VOLTAGE / FREQUENCY CONVERTER #2 (-)

VOLTAGE / FREQUENCY CONVERTER #2 (+)

PRIMARY CURRENT SENSE #2 (-)

J6-15

801

802

804
806

PRIMARY CURRENT SENSE #1 (+)

VOLTAGE / FREQUENCY CONVERTER #1 (-)

VOLTAGE / FREQUENCY CONVERTER #1 (+)

609

602

616

608

1001

1002

505

502

505

506

503

506

xxxx

xxx

power down signal

J42-4

J4-1

J4-2

J4-3

GND SPI (b)

+15V SPI (b)

+5V SPI (b)

J10A-2

J10A-1

J6-8

J6-16

J6-2

609

602

616

608

1001

1002

PRIMARY CURRENT SENSE #1 (-)

+15V

MAIN RELAY CONTROL

J6-9

I OUT

-15V

GND

+15V

J90-4

J90-3

J90-2

J90-1

M

A

IN

T

R

A

N

S

F

O

R

M

E

R

J21-2

h

ig

h

=

s

of

tst

a

rt

of

f

S

OFT

ST

A

R

T

J2

0

-3

J2

0

-7

(+)

(-)

PU

L

SE

TRA

N

S

F

OR

M

E

R

J2

0

-5

J2

0

-1

FA

N

P

O

W

E

R

FA

N

C

ONT

RO

L

J2

0

-6

J2

0

-2

CR1

J20-8

J20-4

J21-3

J21-7

J21-6

FAN

J2

2

-3

J2

2

-2

J2

2

-1

J2

2

-4

J43-9

J43-4

J43-12

J43-6

GND (d)

+20 (d)

+

GAS SOLENOID

(option)

553

554

552

551

P55-4

P55-3

P55-2

P55-1

SUPPLY

POWER

CHOPPER

438

432

431

GND (c)

+20 (c)

J43-1

J43-7

J43-2

J43-8

21B

S1

R1

903B

901B

901A

903A

21

2A

532

32

6A

41

541

CB1

6 Pin Ampehnol

(front of machine)

RS232

supply

+5 RS232 (e)

GND (e)

+5 SPI (b)

+15 SPI (b)

SPI GND (b)

SUPPLY

POWER

CONTROL

MACHINE

J43-1

GND (a)

-15 (a)

+5 (a)

+15 (a)

J42-2

J42-5

J42-3

J42-1

J45-1

J45-2

REMOTE BOARD

GR

OU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ONN

E

CTION

MI

S

O

CS

3

CS

2

CS

1

SNUBBER
BOARD

REACTOR

REACTOR

INPUT
LINES

GR

OU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ON

N

E

CTI

ON

(+

)5

V

O

LT

S

P

I

MI

S

O

CS

3

CS

2

CS

1

/SS

+

5

V

O

LT

SP

I

CV - FLUX CORE

TIG GTAW

CC - STICK 7018

MODE SELECT PANEL

L

O

C

A

L

CO

NTRO

L

L

O

C

A

L

CO

NTR

O

L

DISPLAY PANEL

J3

1

1

-2

276

J3

1

1

-3

NO

C

ON

N

E

CTI

ON

J3

1

1

-4

277

J3

1

1

-1

L

O

C

A

L

CO

NTRO

L

275

J3

1

-1

0

GR

OU

N

D

S

P

I

J3

1

-9

MO

S

I

J3

1

-8

SC

K

J3

1

-1

NO

C

ON

N

E

CTION

J3

1

-2

(+

)5

V

O

LT

S

P

I

J3

1

-7

MI

S

O

J3

1

-6

CS

3

J3

1

-5

CS

2

J3

1

-4

CS

1

STATUS PANEL

J3

1

-3

/SS

J7-15

+ 15 (a)

S

X

3

X

2

X

1

X

4

S

B

K

-IN

F

R

-IN

S

2

3

S

B-I

N

S

A

-O

U

T

6

7

S

A-I

N

S

B

-O

U

T

100 AMP

CIRCUIT BREAKER

/

INPUT SWITCH

TP3

TP2

TP1

AC3

AC1

L3

V

W

L1

L2

AC2

POS

NEG

U

J21-1

J21-5

J21-8

J21-4

Shown connected for

200 - 240 Volt Input Voltage

RECONNECT SWITCH

CR1

MAIN

INPUT

RELAY

V/F CONVERTER # 1

V/F CONVERTER # 2

SWITCH BOARD

+

-

202

208

+

-

+

J4-5

J4-6

J4-11

J4-10

J4-8

J4-12

J5-2

J5-3

J4-7

J7-16

J6-5

J6-11

J6-7

J6-12

J10B-2

J10B-1

J6-10

J3-10

J3-9

J3-8

J3-7

J3-6

J3-5

J3-4

J3-3

J3-2

J3-1

J9-3

J9-1

J8-6

J8-4

J8-2

-

203

207

201

204

xxxxxxx

206

209

205

MAIN CHOKE

THERMOSTAT

CC - STICK 6010

CV - WIRE

ARC

CONTROL

VOLTS

ON

WELD

TERMINALS

ON / OFF

T

H

E

R

M

A

L

POWERDOWN SIGNAL (HIGH=RUN)

801

802

804
806

901

903

610

1010

503

502

GND (a)

GND (e)

TRANSDUCER

CURRENT

FAN CONTROL

GND (a)

PULSE TRANSFORMER GATE DRIVE

SOFT START CONTROL

CONTROL BOARD COMMON

THERMOSTAT

THERMOSTAT

407

412

716

605

715

611

607

615

612

1020

(+) STUD VOLTAGE SENSE

(-) STUD VOLTAGE SENSE

+5V RS232 (e)

+5V (a)

411

410

408

ONLY. ALL COMPONENTS ARE NOT SHOWN.

N.A. PC BOARD COMPONENTS SHOWN FOR REFERENCE

NOTES :

-15V

+15V

CURRENT FEEDBACK ( 4V=500A )

TP3

C2/TP2

C1/TP1

J8-1

160J

320V

600V

.05uF

80J

150V

160J

320V

600V

.05uF

CONTROL BOARD

+15V (a)

-15V (a)

POSITIVE

-

NEGATIVE

+

C

D

E

B

F

A

CO

M

2

11

5B

J5

2

-5

42

J5

6

-1

J5

2

-7

24

COM

2

A

31

CO

M

1

J5

6

-6

41A

CO

M

1

A

J5

2

-1

6

541

J5

2

-1

1

11

5

A

J5

2

-1

532

(44

0

-4

6

0

)

H5

(55

0

-5

7

5

)

H6

24V

28V

42V

(38

0

-41

5

)

(22

0

-2

3

0

)

(20

0

-2

0

8

)

H4

H3

H2

H1

2A

TRANSFORMER

AUXILIARY

AMPHENOLS VIEWED FROM FRONT (OUTSIDE OF MACHINE)

77

76

75

2

4

42

AMPS

HOT

START

REMOTE

LOCAL

REMOTE

LOCAL /

REMOTE

CONTROL

MODE SELECT

4200 uF

4200 uF

+40 VDC

25

0

O

h

m

s

115 VAC

FLEX

CIRCUIT

406

405

403

402

401

407

412

411

410

408

FLEX

CIRCUIT

FLEX

CIRCUIT

FLEX

CIRCUIT

J

3

1

-1

0

/SS

LOCAL CONTROL

J

31-9

J

31-8

J

31-1

J

3

1

-2

J

31-7

J

3

1

-6

J

31-5

J

31-4

J

31-3

GROU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ON

N

E

CTION

MI

S

O

CS

3

CS

1

+

5

VOL

T

SP

I

J

3

1

-1

0

/S

S

J3

3

1

-1

2

J3

3

1

-1

1

J3

3

1

-1

0

J33

1

-9

J3

3

1

-8

J3

3

1

-1

J3

3

1

-2

J3

3

1

-7

J3

3

1

-6

J3

3

1

-5

J3

3

1

-4

J3

3

1

-3

graphical representation

SO

LEN

O

ID

C

O

IL

(+

)

SOLE

N

O

ID

SU

PPLY

(+

)

NO

C

ON

N

E

CTI

ON

6

PI

N

'S

"4"

LEAD

"7

7"

L

E

A

D

14

P

IN

'S

"

76"

L

E

A

D

SOLEN

O

ID

SU

P

PLY

(-

)

"

2

"

LEAD

1

4 PI

N

'S

"4"

LEAD

S

O

L

E

N

O

ID

C

O

IL

(-)

"

7

5

"

L

EAD

6

P

IN

'S

"

7

6

"

L

EAD

+10 Volts

of potentiometer connection

610

1010

716

605

715

611

607

615

612

1020

OUTPUT

DIODES

+

-

4200 uF

4200 uF

54

(+)

(-)

24 / 42 Volt Amphenol

(top amphenol on

back of machine)

115 Volt Amphenol

(bottom amphenol

on back of machine)

C

D

E

B

L

M

F

K

N

G

J

I

H

A

2A

21

4A

C

D

E

B

L

M

F

K

N

G

J

I

H

A

41

76B

77B

2B

4B

75B

24

21B

41B

41B

31

32

75B

77A

2B

75A

76A

4B

CS

2

ELECTRICAL SYMBOLS PER E1537

6

12

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

J43, J331

1

7

J8,J20, J21

4

8

1

5

J9,J42,P53

3

6

1

4

J2,J5,J11,

J22,J41,

J311,P55

2

1

4

3

J31,J33,

J34,J37

6

5

10

1

J1,J6,J7, P52

8

16

1

9

J10A,

J10B

2

1

Dashed lines represent

copper bus connections.

SPI

POWER

SUPPLY

J3

1

-1

0

J31

-9

J3

1

-8

J3

1

-1

J3

1

-2

J3

1

-7

J3

1

-6

J3

1

-5

J3

1

-4

J3

1

-3

J

31-9

J

31-8

J

31-1

J

3

1

-2

J

31-7

J

3

1

-6

J

31-5

J

31-4

J

31-3

GREEN

L3

G

GND

POWER

BOARD

(+)15 VOLT SPI

GROUND SPI

MOSI

SCK

(+)5 VOLT SPI

MISO

CS3

CS2

CS1

/SS

FAN

FAN

115B

COM2

A

H1

C

B

A

BLACK

RED

WHITE

SNB

B1

X

1

0

X

4

0

X

3

0

X

2

0

66

65

66B

65B

41A

54

431

438

406

405

403

402

401

PULSE TRANSFORMER GATE DRIVE

PRIMARY CURRENT SENSE #2 (+)

VOLTAGE / FREQUENCY CONVERTER #2 (-)

VOLTAGE / FREQUENCY CONVERTER #2 (+)

PRIMARY CURRENT SENSE #2 (-)

J6-15

801

802

804
806

PRIMARY CURRENT SENSE #1 (+)

VOLTAGE / FREQUENCY CONVERTER #1 (-)

VOLTAGE / FREQUENCY CONVERTER #1 (+)

609

602

616

608

1001

1002

505

502

505

506

503

506

xxxx

xxx

power down signal

J42-4

J4-1

J4-2

J4-3

GND SPI (b)

+15V SPI (b)

+5V SPI (b)

J10A-2

J10A-1

J6-8

J6-16

J6-2

609

602

616

608

1001

1002

PRIMARY CURRENT SENSE #1 (-)

+15V

MAIN RELAY CONTROL

J6-9

I OUT

-15V

GND

+15V

J90-4

J90-3

J90-2

J90-1

M

A

IN

T

R

A

N

S

F

O

R

M

E

R

J21-2

h

ig

h

=

s

of

tst

a

rt

of

f

S

OFT

ST

A

R

T

J2

0

-3

J2

0

-7

(+)

(-)

PU

L

SE

TRA

N

S

F

OR

M

E

R

J2

0

-5

J2

0

-1

FA

N

P

O

W

E

R

FA

N

C

ONT

RO

L

J2

0

-6

J2

0

-2

CR1

J20-8

J20-4

J21-3

J21-7

J21-6

FAN

J2

2

-3

J2

2

-2

J2

2

-1

J2

2

-4

J43-9

J43-4

J43-12

J43-6

GND (d)

+20 (d)

+

GAS SOLENOID

(option)

553

554

552

551

P55-4

P55-3

P55-2

P55-1

SUPPLY

POWER

CHOPPER

438

432

431

GND (c)

+20 (c)

J43-1

J43-7

J43-2

J43-8

21B

S1

R1

903B

901B

901A

903A

21

2A

532

32

6A

41

541

CB1

6 Pin Ampehnol

(front of machine)

RS232

supply

+5 RS232 (e)

GND (e)

+5 SPI (b)

+15 SPI (b)

SPI GND (b)

SUPPLY

POWER

CONTROL

MACHINE

J43-1

GND (a)

-15 (a)

+5 (a)

+15 (a)

J42-2

J42-5

J42-3

J42-1

J45-1

J45-2

REMOTE BOARD

GR

OU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ONN

E

CTION

MI

S

O

CS

3

CS

2

CS

1

SNUBBER
BOARD

REACTOR

REACTOR

INPUT
LINES

GR

OU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ON

N

E

CTI

ON

(+

)5

V

O

LT

S

P

I

MI

S

O

CS

3

CS

2

CS

1

/SS

+

5

V

O

LT

SP

I

CV - FLUX CORE

TIG GTAW

CC - STICK 7018

MODE SELECT PANEL

L

O

C

A

L

CO

NTRO

L

L

O

C

A

L

CO

NTR

O

L

DISPLAY PANEL

J3

1

1

-2

276

J3

1

1

-3

NO

C

ON

N

E

CTI

ON

J3

1

1

-4

277

J3

1

1

-1

L

O

C

A

L

CO

NTRO

L

275

J3

1

-1

0

GR

OU

N

D

S

P

I

J3

1

-9

MO

S

I

J3

1

-8

SC

K

J3

1

-1

NO

C

ON

N

E

CTION

J3

1

-2

(+

)5

V

O

LT

S

P

I

J3

1

-7

MI

S

O

J3

1

-6

CS

3

J3

1

-5

CS

2

J3

1

-4

CS

1

STATUS PANEL

J3

1

-3

/SS

J7-15

+ 15 (a)

S

X

3

X

2

X

1

X

4

S

B

K

-IN

F

R

-IN

S

2

3

S

B-I

N

S

A

-O

U

T

6

7

S

A-I

N

S

B

-O

U

T

100 AMP

CIRCUIT BREAKER

/

INPUT SWITCH

TP3

TP2

TP1

AC3

AC1

L3

V

W

L1

L2

AC2

POS

NEG

U

J21-1

J21-5

J21-8

J21-4

Shown connected for

200 - 240 Volt Input Voltage

RECONNECT SWITCH

CR1

MAIN

INPUT

RELAY

V/F CONVERTER # 1

V/F CONVERTER # 2

SWITCH BOARD

+

-

202

208

+

-

+

J4-5

J4-6

J4-11

J4-10

J4-8

J4-12

J5-2

J5-3

J4-7

J7-16

J6-5

J6-11

J6-7

J6-12

J10B-2

J10B-1

J6-10

J3-10

J3-9

J3-8

J3-7

J3-6

J3-5

J3-4

J3-3

J3-2

J3-1

J9-3

J9-1

J8-6

J8-4

J8-2

-

203

207

201

204

xxxxxxx

206

209

205

MAIN CHOKE

THERMOSTAT

CC - STICK 6010

CV - WIRE

ARC

CONTROL

VOLTS

ON

WELD

TERMINALS

ON / OFF

T

H

E

R

M

A

L

POWERDOWN SIGNAL (HIGH=RUN)

801

802

804
806

901

903

610

1010

503

502

GND (a)

GND (e)

TRANSDUCER

CURRENT

FAN CONTROL

GND (a)

PULSE TRANSFORMER GATE DRIVE

SOFT START CONTROL

CONTROL BOARD COMMON

THERMOSTAT

THERMOSTAT

407

412

716

605

715

611

607

615

612

1020

(+) STUD VOLTAGE SENSE

(-) STUD VOLTAGE SENSE

+5V RS232 (e)

+5V (a)

411

410

408

ONLY. ALL COMPONENTS ARE NOT SHOWN.

N.A. PC BOARD COMPONENTS SHOWN FOR REFERENCE

NOTES :

-15V

+15V

CURRENT FEEDBACK ( 4V=500A )

TP3

C2/TP2

C1/TP1

J8-1

160J

320V

600V

.05uF

80J

150V

160J

320V

600V

.05uF

CONTROL BOARD

+15V (a)

-15V (a)

POSITIVE

-

NEGATIVE

+

C

D

E

B

F

A

CO

M

2

11

5B

J5

2

-5

42

J5

6

-1

J5

2

-7

24

COM

2

A

31

CO

M

1

J5

6

-6

41A

CO

M

1

A

J5

2

-1

6

541

J5

2

-1

1

11

5

A

J5

2

-1

532

(44

0

-4

6

0

)

H5

(55

0

-5

7

5

)

H6

24V

28V

42V

(38

0

-41

5

)

(22

0

-2

3

0

)

(20

0

-2

0

8

)

H4

H3

H2

H1

2A

TRANSFORMER

AUXILIARY

AMPHENOLS VIEWED FROM FRONT (OUTSIDE OF MACHINE)

77

76

75

2

4

42

AMPS

HOT

START

REMOTE

LOCAL

REMOTE

LOCAL /

REMOTE

CONTROL

MODE SELECT

4200 uF

4200 uF

+40 VDC

25

0

O

h

m

s

115 VAC

FLEX

CIRCUIT

406

405

403

402

401

407

412

411

410

408

FLEX

CIRCUIT

FLEX

CIRCUIT

FLEX

CIRCUIT

J

3

1

-1

0

/SS

LOCAL CONTROL

J

31-9

J

31-8

J

31-1

J

3

1

-2

J

31-7

J

3

1

-6

J

31-5

J

31-4

J

31-3

GROU

N

D

S

P

I

MO

S

I

SC

K

NO

C

ON

N

E

CTION

MI

S

O

CS

3

CS

1

+

5

VOL

T

SP

I

J

3

1

-1

0

/S

S

J3

3

1

-1

2

J3

3

1

-1

1

J3

3

1

-1

0

J33

1

-9

J3

3

1

-8

J3

3

1

-1

J3

3

1

-2

J3

3

1

-7

J3

3

1

-6

J3

3

1

-5

J3

3

1

-4

J3

3

1

-3

graphical representation

SO

LEN

O

ID

C

O

IL

(+

)

SOLE

N

O

ID

SU

PPLY

(+

)

NO

C

ON

N

E

CTI

ON

6

PI

N

'S

"4"

LEAD

"7

7"

L

E

A

D

14

P

IN

'S

"

76"

L

E

A

D

SOLEN

O

ID

SU

P

PLY

(-

)

"

2

"

LEAD

1

4 PI

N

'S

"4"

LEAD

S

O

L

E

N

O

ID

C

O

IL

(-)

"

7

5

"

L

EAD

6

P

IN

'S

"

7

6

"

L

EAD

+10 Volts

of potentiometer connection

610

1010

716

605

715

611

607

615

612

1020

OUTPUT

DIODES

+

-

4200 uF

4200 uF

54

(+)

(-)

24 / 42 Volt Amphenol

(top amphenol on

back of machine)

115 Volt Amphenol

(bottom amphenol

on back of machine)

C

D

E

B

L

M

F

K

N

G

J

I

H

A

2A

21

4A

C

D

E

B

L

M

F

K

N

G

J

I

H

A

41

76B

77B

2B

4B

75B

24

21B

41B

41B

31

32

75B

77A

2B

75A

76A

4B

CS

2

ELECTRICAL SYMBOLS PER E1537

6

12

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

J43, J331

1

7

J8,J20, J21

4

8

1

5

J9,J42,P53

3

6

1

4

J2,J5,J11,

J22,J41,

J311,P55

2

1

4

3

J31,J33,

J34,J37

6

5

10

1

J1,J6,J7, P52

8

16

1

9

J10A,

J10B

2

1

Dashed lines represent

copper bus connections.

6-2-2000A

G-3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

ENHANCED

WIRING DIAGRAM

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