Operation – Lincoln Electric COOL ARC 35 IM959 User Manual

Page 10

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B-1

OPERATION

B-1

FRONT PANEL

(See Figure B.1)

The COOL ARC® 35 is enabled only when DC TIG or

AC TIG modes are selected. The cooler does not

operate when STICK modes are selected.

Due to the “cool as needed” functionality (when the

coolant temperature increases passed the maximum

set point) the pump speed is modulated by coolant

temperature feedback. This keeps the cooler noise

levels to a minimum.

The pump starts operating when any TIG welding

mode has been selected and the welder output is

enabled. The pump is kept on until the coolant tem-

perature goes below 175°F (80°C) or for at least 3

minutes after welding has ceased if the cooler was

running while welding.

COOL ARC® 35

PRODUCT DESCRIPTION

The new COOL ARC® 35 is an intelligent cooling unit

equipped with a variable speed three phase rotary

pump and an embedded microprocessor PC board

which controls the pump operation, fan operation, and

the overall functioning of the unit.

The cooler operation is enabled by the power source

and utilizes a “cool as needed” approach, so the pump

and fan speed vary based on real coolant tempera-

ture. Furthermore, error signals and related codes are

managed by the power source.

The COOL ARC® 35 manages both the coolant tem-

perature and pressure in order to maximize the cool-

ing of the torch, while using as little energy as possi-

ble. If the coolant temperature goes above the maxi-

mum limit 185°F (85°C) or the coolant flow is stopped

or the coolant is missing, an alarm is generated and

an error code is sent to the power source. The power

source, consequently, displays the alarm ID code on

the user interface and places the power source and

cooler in a safe condition in order to avoid any dam-

age being done to the cooling components or to the

welding torch. Any alarm condition must be reset by

the user by clearing the alarm code at the power

source user interface before restarting operation, oth-

erwise; the overall welding system is kept in a standby

condition (safety mode).

If a coolant over temperature is detected, welding is

stopped and the cooler is programmed to run at maxi-

mum speed in order to recover from the high tempera-

ture condition as soon as possible. Welding operation

cannot be re¬started before the coolant temperature

has reached a temperature value below 175°F (80°C).

COOLANT OUTLET

COOLANT INLET

DISPLAY

PUSH BUTTON

FIGURE B.1

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