Theory of operation, General description – Lincoln Electric MULTI-SOURCE SVM155-A User Manual

Page 24

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GENERAL DESCRIPTION

The Multi-Source is designed to supply power to the
Multi-Weld Arc Converter welders. The Multi-Source
is an SCR controlled constant voltage (CV) DC power
supply that can operate with a wide range of three
phase input voltages. The machine's peak output
voltage helps regulate against wide variations in out-
put loading and/or variations in input line voltages.
This ability provides for a consistently high stable volt-
age applied to the Multi-Welds so as to provide good
manual electrode welding capability.

INPUT VOLTAGE, FILTER, CONTAC-
TOR AND CONTROL TRANS-
FORMER

The desired three phase power is connected to the
Multi-Source via a reconnect panel located in the input
box at the rear of the machine. The reconnect panel
allows the user to configure the machine for the
desired input voltage. The three phase input power is
also applied to a filter assembly that is located in the
input box. Two phases of the input voltage are applied
to the T2 control transformer. The control transformer

has a single primary-to-secondary ratio (no taps) that
spans the full input range up to 600VAC. The sec-
ondary voltage developed on the secondary of the
control transformer is applied to the control box full
wave bridge rectifier via a thermostat and the input
power switch. The input contactor , which is activat-
ed and controlled by the control board, applies the
three phase AC input voltage to the primary windings
of the T1 main transformer.

THEORY OF OPERATION

E-2

E-2

MULTI-SOURCE

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FIGURE E.2 – INPUT VOLTAGE CIRCUIT

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

LED LED LED

DIGITAL
METER

G

Y

W

CONTROL
BOARD

THERMOSTAT

CONTROL
SIGNAL

RESISTOR
BANK

FIRING
BOARD

GATE SIGNALS

TO CONTROL
BOARD

SHUNT

SCR OUTPUT RECTIFIER

FILTER
CAPACITOR

LIMITING
RESISTOR

WORK
TERMINAL

ELECTRODE
TERMINAL

T1
MAIN
TRANSFORMER

INPUT
CONTACTOR

CONTROL
TRANSFORMER

THERMOSTAT

SWITCH

CONTROL
BOX
RECTIFIER

FAN

R
E
C
O
N
N
E
C

T

SURGE
NOISE
FILTER

T2

F

AN VOL

T

AGE

120 V

AC

CONT

ACT

OR

32 V

AC

32 V

AC

32 V

AC

TO CONTROL
BOARD

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