Wiri ng di a g ra m - red- d- a rc es 27 5i, Wiring diagrams, Es 275i – Lincoln Electric IM803-B User Manual

Page 25

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F-1

WIRING DIAGRAMS

F-1

ES 275i

R2

AR

C F

O

R

C

E

WE

LD

MO

D

E

OFF

328

327

304

SMAW

GTAW

V

IE

W

OF

C

ONN

EC

TO

R

ON

PC

B

O

ARD

ELEC

TRICA

L SYMBO

LS

PER E

1537.

OHMS/WAT

TS

COMPONENT

VALUE

UNITS

:

RESIS

TORS:

MFD/VOL

TS

CAPACI

TORS:

8

LAT

CH

0F

C

ONN

EC

TO

R

J

5

E

XAM

P

LE:

TH

IS

IS

PI

N

7

3

2

LEAD C

OLORING

CODE:

B-BLAC

K

2

1

8

G-GREEN O-ORANGE R-RED

CON

NEC

TO

R

P

IN

N

U

MB

ER

S

:

7

14

U-BLUE

Y-YE

LLOW

W-WHITE

1

3

J5

R4

G4365-2

A

W

IRI

NG

DI

A

G

RA

M

-

RED-

D-

A

RC

ES

27

5i

ON

HO

T

ST

A

R

T

Y

TH

E

R

MA

L

+

-

W

B

3

2

6

7

PR

I-O

UT

PR

I-IN

SE

C

BO

OS

T

TP

1

INP

U

T

BR

ID

G

E

_

+

D

E

B

C

F

A

_

POW

ER S

WIT

C

H

W

B

R1

OU

TP

U

T

376

375

377

TP

2

TP

3

380- 415V

57

5V

220- 230V

440- 460V

208V

0.6 AMP

SLOW

BLOW

SE

C

BO

OS

T

PRI-

IN

PRI

-OU

T

BAS

E

CASE FRONT

P

R

O

TE

C

TIV

E

B

O

N

D

IN

G CI

R

C

UI

T

375B

375B

324

H2

18V

U

W

1

303

304A

H1

H3

H4

H5

H6

FAN

FAN

CR

1

CR

1

4

8

0

1

2

6

H1A

6

35
24

H2
H1

H3

H4

H5

H6

H1

H2

H4

H6

H3

H5

H3A

H3A

H3C

H3D

H1D

H1C

H1C

H1B

H1D

FA

N R

ELA

Y

R

207

209

A1

H1B

A1

A

A

N.C.

209

208

20

4

201

205

206

20

3A

207A

20

2A

77

76

75

SWIT

C

H

P

C

B

O

AR

D

C

O

NT

ROL

P

C

BO

AR

D

CASE BACK

GND2

G

GND

1

LIN

E CORD

208

204

201

205

SHUNT

X4

X2

X4

L1

X2

X7

X8

X5

X6

X1

X3

RE

AC

TO

R

L2

RE

AC

TO

R

MAI

N

TR

AN

S

FO

R

M

E

R

D1A

D1B

D2A

D2B

X7

X6

RI

GH

T

LE

FT

X8

X5

X1

X3

O

U

TP

UT

RE

CT

IF

IE

R

207A

38

2

383

388

387

RE

M

O

TE

RE

CE

PT

A

C

LE

SNUBBE

R PC

BOAR

D

R3

386

385

384

381

201

205

204

208

W

R

C2

C1

207A

202A

206

203A

20

9

R222

W22

1

L4

L5

CA

SE

FR

O

N

T (

R

EA

R VIE

W

)

TP

4

C4

C3

TP

6

TP

5

W

R

T1

T4

T3

AUXI

LIARY

TRAN

SFO

RM

ER

T2

D3A

D3B

HEA

T SINK

229

376 W

327 324 B 375 303

R(T4)

R(T3)

W(T4)

310 307

308

313

J10

J3

J4

377 328 304 330

1 2 3 4

6

5

1

2 3 4

6

5

7 8 9 10 11 12

309 311

9

8

7 10

387 388 316 320 382 383 229 380

J2

277 76 75

1 2 4 5

8

7

6

12 3 9

R222 W22

1

1 2

10 11

J1

318

317

S4

L1

L2

L3

L1

L2

L3

(W)

(V)

(U)

W(T3)

S1

D4

J5

B

A

C

380

LO

C

AL

RE

M

O

TE

304A

33

0

77

27

7

202

206

203A

202

202A

203

203

207

PR

IM

A

R

Y

R

ECO

NNE

CT

S

W

IT

C

H

E

S

(REAR VIEW)

(SHOWN IN 3

80-575V PO

SI

TI

ON)

S2A

S2

B

311

310

308

313 307

309

1

4

2

7 8

6

5

3

204

205

C1,

C2

SW

IT

CH

BOAR

D CAP

AC

IT

ORS

, 2200

/500

C3,

C4

OUT

P

U

T BY

-PA

SS

CAP

ACITORS, .05/60

0

CR1

FAN

REL

AY

COIL

, 12V

DC

D1A

,D1B

OUT

P

U

T DIODE,

D2A

,D2B

OUT

P

U

T DIODE,

D3A

,D3B

OUT

P

U

T DIODE,

D4

INP

UT

R

E

CITIER B

R

IDGE

L1

,L2

OUT

P

U

T REA

CT

OR

L3

OUT

P

U

T INDUCTOR

(CHOK

E)

L4

,L5

RF TOROID CHOK

ES

R1

OUT

P

U

T CONT

ROL

POT

E

N

TIOM

ETER,10

K/2

R2

AR

C FORCE

POT

E

N

TI

O

M

ETER, 1

0K/2

R3,

R4

OUT

P

U

T

LOAD R

ESI

ST

ORS

, 10

0/25

S

1

IN

PU

T PO

W

E

R S

W

IT

C

H

S

2A

,S2

B

R

EC

O

N

N

E

CT

SW

IT

C

H

E

S

S3

OUT

P

U

T RECTIFIER HEA

TS

INK

THERM

OST

A

T

S4

SW

IT

CH

BOAR

D HEA

TS

INK

TH

ER

MOSTAT

S5

CHOK

E THERM

OST

A

T

T1

MA

IN TRANS

FORME

R

T2

AU

X

IL

IARY

T

R

A

N

SFORM

ER

T3

,T

4

CUR

RENT T

R

A

N

SFORM

ER

TP

1,TP2,TP3

INP

UT

M

O

V, 6

60V

AC

TP

4,

TP

5

O

U

TP

U

T

M

O

V

, 3

20

V

A

C

TP

6

O

U

TP

U

T

M

O

V

, 1

50

V

A

C

N.E.

NOTE

S:

N.

A.

MA

CH

IN

ES

W

ITH

R

ED

, BL

AC

K

AN

D

W

HIT

E

PO

W

ER

CO

RD

S:

FOR

SINGL

E

PH

AS

E

IN

PUT:

CONN

ECT

GR

EE

N L

EAD

TO G

ROUN

D

PE

R N

ATIO

NA

L

EL

ECTR

IC

AL

CO

DE

.

CO

NN

ECT

BL

AC

K AN

D W

HIT

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LE

AD

S

TO

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PP

LY

C

IR

CU

IT.

W

RA

P

RE

D

LE

AD

W

ITH

TA

PE

TO

PRO

VID

E

600

V.

IN

SU

LAT

ION

.

FOR TH

RE

E

PH

AS

E

IN

PUT:

CONN

ECT

GR

EE

N L

EAD

TO G

ROUN

D

PE

R N

ATIO

NA

L

EL

ECTR

IC

CO

DE

.

CO

NN

ECT

BL

AC

K,

R

ED

&

W

HIT

E

LE

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S

TO

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PP

LY

C

IR

CU

IT.

N.

C.

PL

AC

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A"

L

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ON

A

PPRO

PR

IAT

E CO

NN

ECT

ION

FOR

IN

PUT

VOLT

AG

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CO

NN

ECT

ION

SHO

W

N

IS

FOR

575

V

OP

ER

ATIO

N.

N.

B.

S

IN

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COM

PON

ENT

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C

IR

CU

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Y OF

A

PR

INT

ED

C

IR

CU

IT

BO

AR

D M

AY

C

HA

NGE

W

ITHOUT

AFFE

CTING

TH

E

INT

ER

CH

ANG

EA

BI

LITY

OF

A COM

PL

ET

E BO

AR

D,

TH

IS

D

IAGR

AM M

AY

NOT

SHO

W

TH

E

EX

ACT

COM

PON

ENT

S OR

C

IR

CU

ITR

Y H

AV

ING

A

COMMON

CO

DE

N

UMB

ER

.

N.

D.

C

HOK

E TH

ERMO

ST

AT

AN

D L

EAD

#319

NOT

PR

ES

ENT

ON

E

AR

LI

ER

MOD

EL

S.

N.

E.

L

EAD

S #308

AN

D #3

09 M

AY

B

E

INT

ER

CH

ANG

ED

IN

J10

CONN

ECTOR

P

IN

S 2

AN

D 6

.

L3

OU

TP

U

T

CHO

KE

31

6

S3

31

8

317

S5

31

9

320

N.D.

N.D.

N.A.

G

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted

inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacem

ent. Give the equipment code number..

WIRING DIAGRAM- CODE: 10994

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