Lincoln Electric POWER WAVE 405 IM746 User Manual

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TABLE OF CONTENTS

Page

Installation .......................................................................................................Section A

Technical Specifications - POWER WAVE 405 ....................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2

Stacking ..........................................................................................................A-2
Tilting...............................................................................................................A-2
Input and Grounding Connections ..................................................................A-2
Power Cord Connection ..................................................................................A-2
Undercarriage Mountings ................................................................................A-2

Output Cables, Connections and Limitations.........................................................A-3
Negative Electrode Polarity ...................................................................................A-3
Voltage Sensing ............................................................................................A-3, A-4
Power Wave to Semi-automatic Power Feed Wire Feeder Interconnections........A-4
System Description................................................................................................A-5
System Set-Up.........................................................................................A-6 thru A-8
Welding with Multiple Power Waves......................................................................A-9
Control Cable Specifications..................................................................................A-9
I / O Receptacle Specifications............................................................................A-10

Dip Switch Settings and Locations...............................................................A-10
Control Board Dip Switch ..............................................................................A-10

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Operation .........................................................................................................Section B

Safety Precautions.................................................................................................B-1
General Description ...............................................................................................B-1
Recommended Processes and Equipment ...........................................................B-1

Recommended Processes ..............................................................................B-1
Required Equipment .......................................................................................B-2
Limitations .......................................................................................................B-2
Duty Cycle and Time Period ...........................................................................B-2
Case Front Controls ................................................................................B-2, B-3
Nominal Procedures........................................................................................B-3
Fringe Procedures...........................................................................................B-3
Making a Weld ................................................................................................B-3
Welding Adjustment ........................................................................................B-3
Constant Voltage Welding...............................................................................B-4
Pulse Welding, Tig GTAW ..............................................................................B-5
Pulse on Pulse, Benefits on Pulse on Pulse, Tig GTAW ................................B-6
Power Mode, Recommended Welding Procedures for Power Mode ..............B-7

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Accessories .....................................................................................................Section C

Optional Equipment ...............................................................................................C-1

Factory Installed..............................................................................................C-1
Field Installed ..................................................................................................C-1
Compatible Lincoln Equipment

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Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1
Capacitor Discharge Procedure ............................................................................D-1
Routine Maintenance.............................................................................................D-1
Periodic Maintenance ............................................................................................D-1
Calibration Specification ........................................................................................D-1

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Troubleshooting ..............................................................................................Section E

How to use Troubleshooting Guide .......................................................................E-1
Using the Status LED to Troubleshoot System Problems .....................................E-2
Troubleshooting Guide.............................................................................E-3 thru E-7

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Wiring Diagram ............................................................................................Section F-1
Connection Diagram ....................................................................................Section F-2
Dimension Print............................................................................................Section F-3

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Parts Lists ...............................................................................................................P 418

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