Pitting and spalling failures, Two speed planetary, Pitting – Spicer Drive Axles Failure Analysis Service Manual User Manual

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Two Speed Planetary

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Pitting and Spalling Failures

Sliding Clutch - Pitting

Planetary Gear - Spalling

Sliding Clutch - Shock Failure

Planetary Gear - Shock Failure

General Description:

Pitting and spalling: Progressive destruction of gear teeth. An overload puts pressure between the
meshed surfaces. Repeated overloads result in teeth failure.

Shock: Damage from overstressing the gear teeth or shaft beyond the strength of the material. The fail-
ure can be immediate (as from a sudden shock) or progressive (as cracking of the teeth or shaft surface
following the initial shock).

Usual Causes:

Pitting and Spalling:
• Continuous overloading
• Contaminated lube
• Incorrect lube
• Low lube levels
Shock:
• Rough trailer hook-up
• Misuse of the lockouts
• Trying to free-up frozen brakes
• Spinning wheels grabbing on firm road surface

Failure Prevention:

• Vehicle Operation and Drive Practices - see Failure Prevention Section

Pitting

Granular

fracture surface

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