Bushing and kingpin wear - contamination, Steer axle – Spicer Drive Axles Failure Analysis Service Manual User Manual

Page 48

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Steer Axle

47

Bushing and Kingpin Wear - Contamination

General Description:
Rust, grooving, and scoring to the bushing area of the kingpin, bushings excessively worn, and contamination built up in bushing.

Usual Causes:

Lack of grease (greasing intervals too infrequent)

Contamination damage (greasing not long enough to flush contaminants from kingpin joint)

Excessive knuckle vertical play

Wrong grease type

Failure Prevention:

Grease intervals must be adjusted to match the environment of the vehicle. The more contamination, the more you need
to grease.

Greasing should continue until clean grease is seen coming from between the joints.

Knuckle vertical play should not exceed .040".

Use #2 lithium grease only.

Bushing - Clogged with Contamination

Kingpin - Grooving from Contamination

Bushing - Lack of Grease

Kingpin - Lack of Grease

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