Spindle damage and fatigue cracks, Pitting and spalling failures, Bushing damage - installation – Spicer Drive Axles Failure Analysis Service Manual User Manual

Page 45: Drive axle housing

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Drive Axle Housing

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Spindle Damage and Fatigue Cracks

Spindle Water Contamination

Fatigue Cracks

Housing Arm Fatigue

Hanger Bracket Fatigue

General Description:

Spindle Damage: Worn and scored bearing mounting surfaces, seized bearings, or loose adjust-
ments result from a lube deficiency.

Fatigue Crack: Cracking starts at the bracket weld and extends along the lines. The failure is generally
caused by induced repetitive loads at the bracket mounting surface during operation. The basic cause
of these cracks could be misapplication, material, or weld problems. Another indicator of a cracked
condition could be a wet spot caused by lube leakage. When this condition does exist, replace the hous-
ing.

Usual Causes:

• Contamination
• Lack of Lube
• Load misapplication
• Weld Problems

Failure Prevention:

• Maintenance, Rebuilding, and Adjustment - see Failure Prevention Section.

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