Inspect components – Spicer Convertible Tandem Axles User Manual

Page 13

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7

Inspec

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Inspection

Axle housing inspection and repairs are limited to the

following checks or repairs.

Visually inspect axle housing for cracks, nicks, and
burrs on machined surfaces.

Check carrier bolt holes and studs for foreign

material.

Replace damaged fasteners. Look for loose studs or
cross threaded holes.

Any damage which affects the alignment or structural integ-
rity of the housing requires housing replacement. Do not
repair by bending or straightening. This process can affect
the material's properties and cause it to fail completely
under load.

Check all seals and gaskets.

Note: Replace conventional gaskets with silicone rubber

gasket compound (included in many repair kits). The
compound provides a more effective seal against lube
seepage and is easier to remove from mating surfaces
when replacing parts.

Inspect Components

Inspect all steel parts for:

Notches, visible steps or grooves created by wear

Pitting or cracking along gear contact lines

Scuffing, deformation, or discolorations. These are
signs of excessive heat in the axle and are usually
related to low lubrication levels or improper lubrica-
tion practices.

In addition, inspect the following for damage:

Differential gearing.

Bearings for loose fit on drive pinion, pilot bearing,
and differential bearings.

All fasteners for rounded heads, bends, cracks, or
damaged threads.

Inspect machined surfaces of cast or malleable
parts. They must be free of nicks, burrs, cracks,
scoring, and wear.

Look for elongation of drilled holes, wear on sur-
faces machined for bearing fits and nicks or burrs in
mating surfaces.

Inspect Primary Gearing

Before reusing a primary gear set, inspect teeth for signs of
excessive wear. Check tooth contact pattern for evidence of
incorrect adjustment.

CAUTION

1

2

1 - Axle housing
2 - Machined surface

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