Thermal considerations, Heat transfer via conduction or convection – GE Industrial Solutions EVW020A0S6R0 Series (Eighth-Brick) User Manual

Page 9

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Data Sheet

March 3, 2011

EVW020A0S6R0 Series Eighth-Brick Power Modules

36–75Vdc Input; 6.0Vdc Output; 20A Output Current

LINEAGE

POWER

9

Thermal Considerations

The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation.

Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of
the module will result in an increase in reliability. The
thermal data presented here is based on physical
measurements taken in a wind tunnel.

The thermal reference points, Tref

1

and Tref

2

used in

the specifications for open frame modules are shown
in Figure 13. For reliable operation Tref

1

should not

exceed 122

O

C and Tref

2

should not exceed 124

O

C

Figure 13. T

ref

Temperature Measurement

Location for Open Frame Module.

The thermal reference point, Tref

3

used in the

specifications for modules with heatplate is shown in
Figure 14. For reliable operation this temperature
should not exceed 105

O

C.

Figure 14. T

ref

Temperature Measurement

Location for Module with Heatplate.


Heat Transfer via Conduction or Convection

Thermal derating is presented for two different
applications: 1) Figure 15, the EVW020A0S6R0
module is thermally coupled to a cold plate inside a
sealed clamshell chassis, without any internal air
circulation; and 2) Figures 16-20, the
EVW020A0S6R0 module is mounted in a traditional
open chassis or cards with forced air flow. In
application 1, the module is cooled entirely by
conduction of heat from the module primarily through
the top surface to a cold plate, with some conduction
through the module’s pins to the power layers in the
system board. For application 2, the module is cooled
by heat removal into a forced airflow that passes
through the interior of the module and over the top
base plate and/or attached heat sink.

OUT

P

UT

C

URR

E

N

T, I

O

(A

)

0

2

4

6

8

10

12

14

16

18

20

20

30

40

50

60

70

80

90

100

COLD PLATE TEMPERATURE, T

C

(

o

C

)

Figure 15. Output Current Derating for the Module
in Conduction Cooling (cold plate) Applications,
with or without Heatplate; T

a

<70ºC in vicinity of

module interior; V

IN

= 48V.

OUT

P

UT

C

URR

E

N

T, I

O

(A

)

0

2

4

6

8

10

12

14

16

18

20

20

30

40

50

60

70

80

90

0.5 m/s

(100LFM)

NC

1.0 m/s

(200LFM)

2.0 m/s

(400LFM)

3.0 m/s

(600LFM)

AMBIENT TEMEPERATURE, T

A

(

o

C

)

Figure 16. Output Current Derating for the Open
Frame Module; Airflow in the Transverse Direction
from Vout(+) to Vout(-); Vin =48V.

O

U

TPU

T

CU

RRE

NT

, I

O

(A

)

0

2

4

6

8

10

12

14

16

18

20

20

30

40

50

60

70

80

90

0.5 m/s

(100LFM)

NC

1.0 m/s

(200LFM)

2.0 m/s

(400LFM)

AMBIENT TEMEPERATURE, T

A

(

o

C

)

Figure 17. Output Current Derating for the Module
with Heatplate; Airflow in the Transverse Direction
from Vout(+) to Vout(-); Vin =48V.

AIRFLOW

AIRFLOW

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